Modeling of minimum uncut chip thickness in micro machining of aluminum

Journal of Materials Processing Technology

Volumn 212, Issue 3, 2012, Pages 553-559

  Malekian, M ^a   Mostofa, M G ^a   Park, S S ^a   Jun, M B G ^b  

^a UNIVERSITY OF CALGARY   (Canada)

^b UNIVERSITY OF VICTORIA   (Canada)

Author keywords

Cutting forces; Micro machining; Minimum uncut chip thickness

Indexed keywords

ANALYTICAL MODEL; CUTTING FORCES; ENGINEERING MATERIALS; EXPERIMENTAL TEST; FRICTION COEFFICIENTS; MACHINING FORCE; MATERIAL REMOVAL; MICRO-MECHANICAL; OPTIMAL MACHINING PARAMETERS; ORTHOGONAL CUTTING; SURFACE INTEGRITY; TOOL EDGE RADIUS; TOOL GEOMETRY; UNCUT CHIP THICKNESS; WORK PIECES; WORKPIECE MATERIALS;

ALUMINUM; CUTTING TOOLS; FRICTION; MACHINING CENTERS; MATERIALS; MATHEMATICAL MODELS;

MICROMACHINING;

EID: 84855825699     PISSN: 09240136     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jmatprotec.2011.05.022     Document Type: Article

References (34)

1. M.E. Abdelmoneim, and R.F. Scrutton Tool edge roundness and stable built-up formation in finished machining ASME Journal of Engineering for Industry 96 1974 1258
2. Y. Altintas Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations and CNC Design 2000 Cambridge University Press
3. P.K. Basuray, B.K. Misra, and G.K. Lal Transition from ploughing to cutting during machining with blunt tools Wear 43 3 1977 341 349
4. J. Chae, S.S. Park, and T. Freiheit Investigation of micro-cutting operations International Journal of Machine Tools and Manufacture 46 3-4 2006 313 332 (Pubitemid 41827905)
5. Chuzhoy, L., 2001, Microstructure-level machining modeling of ferrous alloys. PhD Thesis. University of Illinois at Urbana Champaign.
6. R. Connolly, and C. Rubenstein The mechanics of continuous chip formation in orthogonal cutting International Journal of Machine Tool Design and Research 8 1968 159 187
7. me 2009 Congrs Franais de Mécanique Marseille pp. 24-28
8. I. Finnie A comparison of stress strain behavior in cutting with that in other materials tests International Research in Production Engineering ASME, NY 1963 76 82
9. Y. Furukawa, and N. Moronuki Effect of material properties on ultra precise cutting processes Annals of CIRP 37 1988 113 116
10. C.J. Kim, M. Bono, and J. Ni Experimental analysis of chip formation in micro-milling Transactions of the NAMRI 129 2002 247 254
11. R. Komanduri Some aspects of machining with negative rake tools simulating grinding International Journal of Machine Tool Design and Research 11 1971 223 233
12. Y.I. Kita, and H. Mamoru Mechanism of metal removal by an abrasive tool Wear 47 1978 185 193
13. L. Kai, and N. Shreyes Melkote finite element analysis of the influence of tool edge radius on size effect in orthogonal micro-cutting process International Journal of Mechanical Sciences 49 2007 650 660
14. X. Lai, H. Li, C. Li, Z. Lin, and J. Ni Modeling and analysis of micro scale milling considering size effect micro cutter edge radius and minimum chip thickness International Journal of Machine Tools and Manufacture 48 2008 1 14 (Pubitemid 47592970)
15. X. Liu, R.E. DeVor, and S.G. Kapoor An analytical model for the prediction of minimum chip thickness in micromachining. ASME transactions Journal of Manufacturing Science and Engineering 128 2 2006 474 481 (Pubitemid 43952201)
16. D.A. Lucca, R.L. Rhorer, and R. Komanduri Energy dissipation in the ultraprecision machining of copper Annals of CIRP 40 1991 69 72 (Pubitemid 21681437)
17. D.A. Lucca, Y.W. Seo, and R. Komanduri Effect of tool edge geometry on energy dissipation in ultraprecision machining Annals of CIRP 42 1993 83 86 (Pubitemid 23679083)
18. N.P. L'vov Determining the minimum possible chip thickness Machine Tools (USSR) 40 1969 45
19. M. Malekian, S.S. Park, and K. Um Investigation of micro ploughing forces through conical scratch tests Transactions of SME: NAMRI 36 2008 293 300
20. M. Malekian, S.S. Park, and M.B.G. Jun Modeling of dynamic micro milling cutting forces International Journal of Machine Tools and Manufacture 49 2009 586 598
21. M.E. Merchant Basic mechanics of the metal cutting process Journal of Applied Mechanics 11 1944 168 175
22. M. Masuko Fundamental research on metal cutting Bulletin of Japan Society of Mechanical Engineers 22 1956 371 377
23. K. Nakayama, and K. Tamura Size effect in metal cutting force Journal of Engineering for Industry 1968 119 126
24. T. Obikawa, and Y. Ohbuchi Finite element modeling of chip formation in the domain of negative rake angle cutting Transaction of the ASME 125 2003 332
25. R.N. Roth, and P.L.B. Oxley Slip-line field analysis for orthogonal machining based upon experimental flow fields Journal of Mechanical Engineering Science 14 1972 85 97
26. A.J. Sedriks, and T.O. Mulhearn Effect of work-hardening on mechanics of cutting in simulated abrasive processes Wear 7 1964 451 459
27. S. Shimada, N. Ikawa, H. Tanaka, G. Ohmori, J. Uchikoshi, and H. Yoshinaga Feasibility study of ultimate accuracy in microcutting using molecular dynamics simulation CIRP Annals 42 1993 91 94 (Pubitemid 23679081)
28. H. Sin, N. Saka, and N.P. Suh Abrasive wear mechanics and grit size effect Wear 55 1979 163 190 (Pubitemid 9471917)
29. S.M. Son, H.S. Lim, and J.H. Ahn Effects of the friction coefficient on the minimum cutting thickness in micro cutting Journal of Machine Tools and Manufacture 45 2005 529 535 (Pubitemid 40142544)
30. S. Subbiah Some Investigation of Scaling Effects in Micro Cutting. PhD Thesis 2006 Georgia Institute of Technology
31. D.M. Troy Effect of friction and cutting speed on cutting force Proceedings of ASME Congress NY, November 11-16 2001
32. M.P. Vogler, R.E. Devor, and S.G. Kapoor On modeling and analysis of machining performance in micro-end milling ASME Journal of Manufacturing Science and Engineering 126 4 2004 695 705
33. D.J. Waldorf Shearing, Ploughing and Wear in Orthogonal Machining. PhD Thesis 1996 University of Illinois at Urbana Champaign
34. Z.J. Yuan, M. Zhou, and S. Dong Effect of diamond tool sharpness on minimum cutting thickness and cutting surface integrity in ultraprecision machining Journal of Material Processing Technology 62 1996 327 330 (Pubitemid 126366029)