Study on stable delivery of charged uniform droplets for freeform fabrication of metal parts

Science China Technological Sciences

Volumn 54, Issue 7, 2011, Pages 1833-1840

  Luo, Jun ^a,b   Qi, Lehua ^a,b   Zhou, Jiming ^a,b   Xiao, Yuan ^a,b   Yang, Fang ^a,b  

^a NORTHWESTERN POLYTECHNICAL UNIVERSITY   (China)

^b BEIJING UNIVERSITY OF POSTS AND TELECOMMUNICATIONS   (China)

Author keywords

electrostatic delivery; freeform fabrication; metal parts; uniform metal droplets

Indexed keywords

ELECTROSTATICS; FABRICATION; METALS; SUBSTRATES;

CHARGED DROPLET; DELIVERY PROCESS; DROPLET GENERATORS; FREEFORM FABRICATION; METAL PARTS; MUTUAL INTERACTION; UNIFORM DROPLET; UNIFORM METAL DROPLETS;

DROPS;

EID: 80051599351     PISSN: 16747321     EISSN: 18691900     Source Type: Journal    
DOI: 10.1007/s11431-011-4397-x     Document Type: Article

References (25)

1. K. P. Karunakaran P. V. Shanmuganathan S. J. Jadhav, et al. 2000 Rapid prototyping of metallic parts and moulds J Mater Process Tech 105 371 381 10.1016/S0924-0136(00)00586-0 (Pubitemid 32027126)
2. B. Vamsi Krishna A. Bandyopadhyay 2009 Surface modification of AISI 410 stainless steel using laser engineered net shaping (LENSTM) Mater Design 30 1490 1496 10.1016/j.matdes.2008.08.003
3. Wenxian Z, Yusheng S, Jinhui L, et al. Type HRPM-II machine for Selective Laser Melting process. In: Proceedings of the 3rd International Conference on Advanced Research in Virtual and Rapid Prototyping: Virtual and Rapid Manufacturing Advanced Research Virtual and Rapid Prototyping. Leiria: Taylor and Francis/Balkema, 2008. 541-544
4. R. Mah 1997 Directed light fabrication Adv Mater Process 151 31 33
5. Lindhe U, Larsson M, Harrysson O L A. Rapid manufacturing with electron beam melting (EBM)-A manufacturing revolution. In: Direct Metal Fabrication, Society of Manufacturing Engineers. Dearborn, Michigan, USA, 2003. 1-12
6. H. Zhang Y. Qian G. Wang, et al. 2006 The characteristics of arc beam shaping in hybrid plasma and laser deposition manufacturing Sci China Ser E-Tech Sci 49 238 247 10.1007/s11431-006-0238-8 (Pubitemid 44598369)
7. M. Orme R. Smith 2000 Enhanced aluminum properties by means of precise droplet deposition J Manuf Sci E-T ASME 122 484 493 10.1115/1.1285914
8. T. Lee T. G. Kang J. Yang, et al. 2008 Drop-on-demand solder droplet jetting system for fabricating microstructure IEEE T Electron Pack 31 202 210 10.1109/TEPM.2008.926285
9. X. Shu H. Zhang H. Liu, et al. 2010 Experimental study on high viscosity fluid micro-droplet jetting system Sci China Ser E-Tech Sci 53 182 187 10.1007/s11431-009-0329-4
10. D. Xie H. Zhang X. Shu, et al. 2010 Multi-materials drop-on-demand inkjet technology based on pneumatic diaphragm actuator Sci China Ser E-Tech Sci 53 1605 1611 10.1007/s11431-010-3149-7
11. Q. Liu M. Orme 2001 High precision solder droplet printing technology and the state-of-the-art J Mater Process Tech 115 271 283 10.1016/S0924-0136(01) 00740-3 (Pubitemid 32932963)
12. M. Orme J. Courter Q. Liu, et al. 2000 Electrostatic charging and deflection of nonconventional droplet streams formed from capillary stream breakup Phys Fluids 12 2224 2235 10.1063/1.1287653
13. Orme M, Liu QB, Fischer J. Mono-disperse aluminum droplet generation and deposition for net-form manufacturing of structural components. In: Eighth International Conference on Liquid Atomization and Spray System. Pasadena, CA, USA, 2000. 1-8
14. Passow C H. A study of spray forming using uniform droplet sprays. Doctoral Dissertation. Cambridge: Massachusetts Institute of Technology, 1992. 111-113
15. E. G. Sweet 1965 High frequency recording with electrostatically deflected ink jets Rev Sci Instrum 36 116 131 10.1063/1.1719502
16. G. L. Fillmore W. L. Buehner D. L. West 1977 Drop charging and defection in an electrostatic ink jet printer IBM J Res Develop 21 37 47 10.1147/rd.211.0037 (Pubitemid 8547170)
17. Hsiao W K. Effects of surface properties on solder bump Formation by direct droplet deposition. Doctoral Dissertation. Cambridge: Massachusetts Institute of Technology, 2004
18. Q. B. Liu C. Z. Huang M. Orme 2000 Mutual electrostatic interactions between closely spaced charged solder droplets Atomization Spray: Journal of the International Institutions for Liquid Atomization and Spray Systems 10 565 585 (Pubitemid 32160430)
19. J. N. Silva D. J. Moutinho A. L. Moreira 2009 The columnar to equiaxed transition during the horizontal directional solidification of Sn-Pb alloys J Alloy Compd 478 358 366 10.1016/j.jallcom.2008.11.026
20. L. Rayleigh 1878 On the instability of jets Proc Lond Math Soc 10 4 13 10.1112/plms/s1-10.1.4
21. P. Schummer K. H. Tebel 1982 Production of monodispersed drops by forced disturbance of a free jet German Chem Eng. 5 209 220
22. A. A. Tseng M. H. Lee B. Zhao 2001 Design and operation of a droplet deposition system for freeform fabrication of metal parts J ENG Mater-T ASME 123 74 84 10.1115/1.1286187 (Pubitemid 32981478)
23. J. Luo L. Qi X. Jiang, et al. 2008 Research on lateral instability of the uniform-charged droplet stream during droplet-based freeform fabrication Int J Mach Tool Manu 48 289 294 10.1016/j.ijmachtools.2007.10.012
24. White F M. Viscous Fluid Flow. 2nd ed. New York: McGraw-Hill Science, 1991. 305
25. P. S. Grant B. Cantor L. Katgerman 1993 Modelling of droplet dynamic and thermal histories during spray forming-I. Individual droplet behaviour ACM&M 41 3097 3108