Spinel-containing alumina-based refractory castables

Ceramics International

Volumn 37, Issue 6, 2011, Pages 1705-1724

  Braulio, M A L ^a   Rigaud, M ^b   Buhr, A ^c   Parr, C ^d   Pandolfelli, V C ^a  

^a FEDERAL UNIVERSITY OF SÃO CARLOS   (Brazil)

^b ÉCOLE POLYTECHNIQUE DE MONTRÉAL   (Canada)

^c Almatis GmbH   (Germany)

^d Kerneos SA   (France)

Author keywords

Refractories (E); Spinels (D)

Indexed keywords

ALUMINUM OXIDE; CALCIUM COMPOUNDS; CEMENTS; CORROSION RESISTANCE; IN SITU PROCESSING; LADLES; MAGNESIA; SILICA FUME; SLAGS; SODIUM ALUMINATE; STEEL CORROSION;

ALUMINA-MAGNESIA REFRACTORY CASTABLES; CALCIUM ALUMINATE CEMENT; HYDRATABLE ALUMINA; PROCESSING TECHNOLOGIES; REFRACTORY CASTABLES; RESEARCH SUBJECTS; SPINELS (D); TECHNOLOGICAL DEVELOPMENT;

ALUMINA;

EID: 79957455838     PISSN: 02728842     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ceramint.2011.03.049     Document Type: Review

References (103)

1. W.D. Kingery Structure of crystals in: Introduction to Ceramics 1960 John Wiley & Sons New York 81-139
2. th ed. 2000 John Wiley & Sons, Inc New York
3. M. Rigaud, and R. Landy Pneumatic steelmaking Refractories Iron & Steel Society vol. 3 1996 68 70
4. st century? Ref. Appl. and News. 9 4 2004 8 10
5. rd Conference of Metallurgy Hamilton, Canada 2004
6. th Annual Meeting of St. Louis Section St. Louis, USA 1993
7. P. Bartha Spinell und spinellhaltige feuerfeste Werkstoffe, Berichtsband Feuerfesttechnik, Werkstoffe, Rohstoffe, Neue Entwicklungen, Verlag Stahleisen mbH, Düsseldorf Germany 1984 113 133
8. H. Sumimura, T. Yamamura, Y. Kubota, and T. Kaneshige Study on slag penetration of alumina-spinel castable, in: Proceedings of UNITECR'99 Berlin, Germany 1999 97 101
9. K. Fujii, I. Furusato, and I. Takita Composition of spinel clinker for teeming ladle casting materials Taik. Ov. 12 1 1999 4 9
10. th International Colloquium on Refractories Aachen, Germany 1992
11. rd International Colloquium on Refractories Aachen, Germany 1990 420 435
12. th international colloquium on refractories and UNITECR91 Aachen, Germany 1991
13. th international colloquium on refractories Aachen, Germany 1992 103 108
14. J. Kärja, and H. Nevala Experiences of monolithic ladle linings in Raahe steel works, in: Proceedings of UNITECR'93 São Paulo, Brazil 1993 1312 1319
15. J. Mori Structure change of alumina castable by addition of magnesia or spinel Taik. Ov. 15 3 1995 20 23
16. S. Itose, M. Nakashima, T. Isobe, and I. Shimizu Improvement in the durability of alumina-spinel steel ladle castable containing spinel fine powder Taik. Ov. 22 1 2002 26 30
17. M. Kobayashi, K. Kataoka, Y. Sakamoto, and I. Kifune Use of alumina-magnesia castables in steel ladle sidewalls Taik. Ov. 17 3 1997 39 44
18. A. Nagasoe, S.I. Tsurumoto, and A. Kitamura Refractory characteristics of spinels with various MgO contents Taik. Ov. 11 3 1991 20 28
19. J. Mori, M. Yoshimura, Y. Oguchi, T. Kawakami, and I. Ohishi Effect of slag composition on wear of alumina-spinel castable for steel ladle Taik. Ov. 12 1 1992 40 45
20. B. Naigai, O. Matsumoto, T. Isobe, and Y. Nishiumi Wear mechanism of castasble for steel ladle by slag Taik. Ov. 12 1 1992 15 20
21. Y. Sato, H. Joguchi, and N. Hiroki Test results of alumina-spinel castable for steel ladle Taik. Ov. 12 1 1992 10 14
22. T. Yamamura, Y. Kubota, T. Kaneshige, and M. Nanba Effect of spinel clinker composition on properties of alumina-spinel castable Taik. Ov. 13 1994 39 45
23. S. Zhang, and W.E. Lee Spinel-containing refractories, in: Refractories Handbook, C.A. Schacht Marcel Dekker, Monticello 2004 81 139
24. 3-MgO castables for steel ladles Ceram. Int. 6 1 2002 51 56
25. J. Mori, N. Watanabe, M. Yoshimura, Y. Oguchi, T. Kawakami, and A. Matsuo Material design of monolithic refractories for steel ladle Am. Ceram. Soc. Bull. 69 7 1990 1172 1176
26. P. Reisinger, H. Preßlinger, E. Pissenberger, and W. Posch Evaluation of the interaction of different ladle slags with two different alumina castables Veitsch-Radex Rundschau 1 1998 3 19 (Pubitemid 128631158)
27. T. Yamamura, Y. Hamazaki, T. Kaneshige, T. Toyoda, M. Nishi, and H. Kato Alumina-spinel castable refractories for steel teeming ladle Taik. Overs. 12 1 1992 21 27
28. A. Buhr PhD thesis and publication, Tonerdereiche Feuerfestbetone für den Einsatz in der Stahlindustrie (High alumina refractory castables for steel applications) RWTH Aachen, 1996; Stahl und Eisen 116 9 1996 59 66
29. th international colloquium on refractories Aachen, Germany 1994 150 159
30. 3-MgO castables Ceram. Int. 28 2002 805 810
31. A. Molin, J. Molin, and J. Podworny Corrosion mechanism of spinel forming and spinel containing refractory castables in lab and plant conditions, in: Proceedings of UNITECR'05 Orlando, USA 2005 57 62
32. 3-spinel castables for steel ladles Ceram. Int. 28 2002 811 817
33. Z. Nakagawa, N. Enomoto, I.S. Yi, and K. Asano Effect of corundum/periclase sizes on expansion behavior during synthesis of spinel, in: Proceedings of UNITECR'95 Kyoto, Japan 1995 1312 1319
34. R.E. Carter Mechanism of solid-state reaction between magnesium oxide and aluminum oxide and between magnesium oxide and ferric oxide J; Am. Ceram. Soc. 44 3 1997 116 120
35. 3 system relevant to basic oxides, in: Proceedings of UNITECR'95 Kyoto, Japan 1995 387 394
36. 3-MgO castable, in: Proceedings of UNITECR'07 Dresden, Germany 2007 546 549
37. 4) J. Cryst. Gr. 236 2002 441 454 (Pubitemid 34182127)
38. 4 spinel from gibbsite and magnesium acetate J. Tech. Assoc. Refract. - Japan 22 4 2002 294 301
39. 4 whiskers by an oxidation-reduction reaction J. Am. Ceram. Soc. 79 2 1996 491 494 (Pubitemid 126671301)
40. 4) spinel microplatelets in molten salt J. Eur. Ceram. Soc. 27 2007 4745 4749 (Pubitemid 47488017)
41. S. Zhang, D.D. Jayaseelan, G. Bhattacharya, and W.E. Lee Molten salt synthesis of magnesium aluminate spinel powder J. Am. Ceram. Soc. 89 2 2006 1724 1726
42. S. Hashimoto, S. Zhang, W.E. Lee, and A. Yamaguchi Synthesis of magnesium aluminate spinel platelet and magnesium sulfate precursors J. Am. Ceram. Soc. 86 11 2003 1959 1961
43. M.A.L. Braulio, L.R.M. Bittencourt, and V.C. Pandolfelli Magnesia grain size effect on in situ spinel refractory castables J. Eur. Ceram. Soc. 28 2008 2845 2852
44. M.A.L. Braulio, D.H. Milanez, E.Y. Sako, L.R.M. Bittencourt, and V.C. Pandolfelli Expansion behavior of cement bonded alumina-magnesia refractory castables Am. Ceram. Soc. Bull. 86 12 2007 9201 9206
45. J.E. Kopanda, and G. MacZura Alumina Chemicals Science and Technology Handbook 1990 American Ceramic Society Westerville pp. 171-183
46. F. Simonin, Olagnon, S. Maximilien, G. Fantozzi, L.A. Diaz, and R. Torrecillas Thermomechanical behavior of high-alumina refractory castables with synthetic spinel additions J. Am. Ceram. Soc. 83 10 2000 2481 2490
47. J.M. Auvray, C. Gault, and M. Huger Evolution of elastic properties and microstructural changes versus temperature in bonding phases of alumina and alumina-magnesia refractory castables J. Eur. Ceram. Soc. 27 2007 3489 3496 (Pubitemid 46760823)
48. M.A.L. Braulio, L.R.M. Bittencourt, J. Poirier, and V.C. Pandolfelli Microsilica effects on cement bonded alumina-magnesia refractory castables J. Techn. Assoc. Refract. - Japan 28 3 2008 180 184
49. M. Fuhrer, A. Hey, and W.E. Lee Microstructural evolution in self-forming spinel/calcium aluminate castable refractories J. Eur. Ceram. Soc. 18 1998 813 820 (Pubitemid 128368854)
50. Y.C. Ko, and J.T. Lay Thermal expansion characteristics of alumina-magnesia and alumina-spinel castables in the temperature range 800-1650C J. Am. Ceram. Soc. 83 11 2000 2872 2874 (Pubitemid 32023145)
51. L. An, H.M. Chan, and K.K. Soni Control of calcium hexaluminate grain morphology in in-situ toughened ceramic composites J. Mat. Sc. 31 1996 3223 3229 (Pubitemid 126708741)
52. C.F. Chan, and Y.C. Ko Effect of CaO content on the hot strength of alumina-spinel castables in the temperature range of 1000 to 1500C J. Am. Ceram. Soc. 81 11 1998 2957 2960
53. G. Büchel, A. Buhr, and D. Gierisch Bonite - A new raw material alternative for refractory innovations, in: Proceedings of UNITECR'05 Orlando, USA 2005 462 467
54. 19 Ceramic Composites J. Am. Ceram. Soc. 79 12 1996 3142 3148 (Pubitemid 126551407)
55. M. Sato, M. Takata, Y. Koga, and S. Iwamoto Alumina cement for advanced monolithic refractories Taik. Overs. 19 3 1999 44 48
56. M.A.L. Braulio, L.R.M. Bittencourt, and V.C. Pandolfelli Selection of binders for in situ spinel refractory castables J. Eur. Ceram. Soc. 29 13 2009 2727 2735
57. N.M. Khalil Heat resistance and thermomechanical behaviour of ultralow and zero cement castables Brit. Ceram. Trans. 103 1 2004 37 41
58. th international colloquium on refractories Aachen, Germany 2004 67 71
59. K. Ide, T. Suzuki, K. Asano, T. Nishi, and H. Ichikawa Expansion Behavior of Alumina-Magnesia Castables J. Techn. Assoc. Refract. - Japan 25 3 2005 202 208
60. 6 formation in cement-bonded spinel refractory castables J. Mat. Proc. Techn. 209 2009 5552 5557
61. E. Y. Sako, M. A. L. Braulio, P. O. Brant, V. C. Pandolfelli, Cement bonded high alumina refractory castables containing pre-formed and in situ spinel, accepted for publication in Ceram. Int.
62. R.I. Razouk, and R.S. Mikhail The hydration of magnesium oxide from vapor phase J. Phys. Chem. 62 1958 920 925
63. A. Kitamura, K. Onizuka, and K. Tanaka Hydration characteristics of magnesia Taik. Overs. 16 3 1995 3 11
64. T. A. Bier, C. Parr, C. Revais, M. Vialle, H. Fryda, Chemical interaction of MgO in spinel forming castables, in: Proceedings of XXVII Alafar, Lima, Peru 1998, p. 8.
65. R. A. Landy, Magnesia refractories, Refractories Handbook, C.A. Schacht, Marcel Dekker, Monticello, 2004, pp. 109-149.
66. C. Aksel, F. Kasap, and A. Sesver Investigation of parameters affecting grain growth of sintered magnesite refractories Ceram. Int. 31 2005 121 127
67. J. Soudier Understanding and optimisation of MgO hydration resistance and spinel formation mechanisms for increasing performances of DVM used in crucible induction furnaces melting steel, in: Proceedings of UNITECR'05 Orlando, USA 2005 679 683
68. M.A.L. Braulio, J.F.R. Castro, C. Pagliosa, L.R.M. Bittencourt, and V.C. Pandolfelli From macro to nanomagnesia: designing the in situ spinel expansion J. Am. Ceram. Soc. 91 9 2008 3090 3093
69. S. Bhaduri, and S.B. Bhaduri Microstructural and mechanical properties of nanocrystalline spinel and related composites Ceram. Int. 28 2002 153 158 (Pubitemid 34154779)
70. 4 ceramic powders by use of molten salts Br. Ceram. Trans. 101 2 2002 71 74
71. M.F. Zawrah Investigation of lattice constant, sintering and properties of nano Mg-Al spinels, Mat Sc. and Eng. A 382 2004 362 370 (Pubitemid 39174463)
72. 4 spinel phase derived from oxide mixture activated by a high-energy ball milling process Mat. Lett. 56 2002 238 243 (Pubitemid 35184156)
73. 3 Powder Tech. 113 2000 109 113
74. 4 nano-powder by mechanical alloying,, in: Proceedings of UNITECR'07, Dresden, Germany, 2007, pp. 290-293.
75. J. Mori, Y. Toritani, S. Tanaka, Development of alumina-magnesia castable for steel ladle, in: Proceedings of UNITECR'95, Kiyoto, Japan, 1995, pp. 171-178.
76. H. Sarpoolaky, K.G. Ahari, and W.E. Lee Influence of in situ formation on microstructural evolution and properties of castables refractories Ceram. Int. 28 2002 487 493 (Pubitemid 34545005)
77. 3 as bond phase, in: Proceedings of XXVI Alafar San Juan, Porto Rico 1997 p10
78. F.N. Cunha-Duncan, and R.C. Bradt Synthesis of magnesium aluminate spinels from bauxites and magnesias J. Am. Ceram. Soc. 85 12 2002 2995 3003
79. M. Tawara, K. Fuji, T. Taniguchi, M. Hagiwara, T. kibayashi, and M. Tanaka Application of alumina-magnesia castable in high temperature steel ladles Taik. Overs. 16 2 1996 17 19
80. K. Jono, J. Mori, and Y. Toritani Effect of alumina grain size on spinel formation Taik. Overs. 16 3 1996 12 16
81. H.R. Zargar, F. Golestani Fard, and H.R. Rezaie The influence of nano boehmite on spinel formation in the alumina-magnesia system at low temperatures J. Ceram. Proc. Research 9 1 2008 46 51
82. 3 on the synthesis of magnesium aluminate spinel Ceram. Int. 31 2005 583 589 (Pubitemid 40305099)
83. 3 metastable phase equilibrium diagram without mullite J. Mat. Sc. 13 1978 2449 2454
84. M.A.L. Braulio, M.F.L. Piva, G.F.L. Silva, and V.C. Pandolfelli In situ expansion design by colloidal alumina suspension addition J. Am. Ceram. Soc. 92 2 2009 559 562
85. T. R. Lipinski, C. Tontrup, The use of nano-scaled alumina in alumina-based refractory materials, in: Proceedings of UNITECR'07, Dresden, Germany, 2007, pp. 391-393.
86. R.G. de Sá, and W.E. Lee Nanotechnology for the refractories industry - a foresight perspective The Refract. Eng., May Issue 2007 12 19
87. K. Lu Sintering of nanoceramics Int. Mat. Reviews 53 1 2008 21 38 (Pubitemid 351243972)
88. B. Myhre, Microsilica in refractory castables - How does microsilica quality influence performance?, in: Proceedings of UNITECR'05, Orlando, USA, 2005, 191-195.
89. I.R. Oliveira, A.R. Studart, R.G. Pileggi, and V.C. Pandolfelli Dispersão e Empacotamento de Partículas - Princípios e Aplicaões em Processamento Cerâmico (Dispersion and Particle Packing - Principles and Applications in Ceramic Processing) Fazendo Arte Editiorial São Paulo 2000
90. A.H. de Aza, P. Pena, M.A. Rodriguez, R. Torrecillas, and S. de Aza New spinel containing refractory cements J. Eur. Ceram. Soc. 23 2003 737 744 (Pubitemid 36144878)
91. C. Odegard, B. Myhre, N. Zhou, S. Zhang, Flow and properties of MgO based castables, in: Proceedings of XXXIII Alafar, Antigua, Guatemala, 2004, p. 11.
92. th international symposium on refractories Dalian, China 2003 p9
93. W.E. Lee, W. Vieira, S. Zhang, K.G. Ahari, H. Sarpoolaky, and C. Parr Castable refractory concretes Int. Mat. Rev. 46 3 2001 145 167 (Pubitemid 33094003)
94. B. Nagai, O. Matsumoto, and T. Isobe Development of high-alumina castable for steel ladles (findings on spinel formation in alumina-magnesia castable) Taik. Overs. 10 1 1990 23 28
95. P. Nandi, A. Grag, B.D. Chattoraj, and M.S. Mukhopahyay Effect of silica and temperature on spinel-based high-alumina castables Am. Ceram. Soc. Bul. 31 2000 65 69 (Pubitemid 32089729)
96. 3, J Am. Ceram. Soc. 86 12 2003 2195 2199
97. 4, J Am. Ceram. Soc. 88 7 2005 1949 1957 (Pubitemid 41557896)
98. 2 J. Am. Ceram. Soc. 40 1 1957 6 15
99. M. Nanba, T. Kaneshige, Y. Hamazaki, H. Nishio, and I. Ebisawa Thermal characteristics of castables for teeming ladle Taik. Overs. 16 3 1996 17 21
100. N. Shirama, K. Murakami, and I. Shimizu Development of low sílica wet gunning material for steel ladles J. Techn. Assoc. Refract. - Japan 22 2 2002 161 163
101. M.A.L. Braulio, P.O. Brant, L.R.M. Bittencourt, and V.C. Pandolfelli Microsilica or MgO grain size: Which one mostly affects the in situ spinel refractory castable expansion? Ceram Int. 35 8 2009 3321 3334
102. M. Sugawara, and K. Asano The recent developments of castable technology in Japan?, in: Proceedings of UNITECR'05 Orlando, USA 2005 30 34
103. M. Schnabel, A. Buhr, R. Exenberger, and C. Rampitsch Spinel: in-situ versus preformed - clearing the myth Refract. W. Forum 2 2 2010 87 93