Interpretation of the corrosion process of a galvannealed coating layer on dual-phase steel

Corrosion Science

Volumn 53, Issue 7, 2011, Pages 2430-2436

  Ha, Heon Young ^a   Park, Seong Jun ^a   Kang, Jun Yun ^a   Kim, Hoon Dong ^b   Moon, Man Been ^b  

^a Korea Institute of Material Science   (South Korea)

^b Hyundai Steel R D Center   (South Korea)

Author keywords

A. Acid solutions; A. Steel; A. Zinc; B. Polarisation; C. Cathodic protection

Indexed keywords

A. STEEL; A. ZINC; ACID SOLUTIONS; C. CATHODIC PROTECTION; POLARISATION;

CATHODIC PROTECTION; CHLORINE COMPOUNDS; CORROSION; DISSOLUTION; POLARIZATION; ZINC;

COATINGS;

EID: 79955769108     PISSN: 0010938X     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.corsci.2011.04.001     Document Type: Article

References (43)

1. Matlock D.K., Speer J.G. Processing opportunities for new advanced high-strength sheet steels. Mater. Manuf. Processes 2010, 25:7-13.
2. Amirudin A., Thierry D. Corrosion mechanisms of phosphated zinc layers on steel as substrates for automotive coatings. Prog. Org. Coat. 1996, 28:59-76.
3. Han S.H., Choi S.H., Choi J.K., Seong H.G., Kim I.B. Effect of hot-rolling processing on texture and r-value of annealed dual-phase steels. Mater. Sci. Eng. A-Struct. 2010, 527:1686-1694.
4. De Moor E., Gibbs P.J., Speer J.G., Matlock D.K., Schroth J.G. Strategies for third-generation advanced high-strength steel development. Iron Steel Technol. 2010, 7:133-144.
5. Llewellyn D.T., Hillis D.J. Dual phase steels. Ironmak. Steelmak. 1996, 23:471-478.
6. Davies R.G. Influence of martensite composition and content on the properties of dual phase steels. Metall. Mater. Trans. A 1978, 9:671-679.
7. Son Y.I., Lee Y.K., Park K.-T., Lee C.S., Shin D.H. Ultrafine grained ferrite-martensite dual phase steels fabricated via equal channel angular pressing: microstructure and tensile properties. Acta Mater. 2005, 53:3125-3134.
8. F.E. Goodwin, E.A. Silva, An overview of North American zinc-based sheet steel coatings production: status and opportunities, in: Proceedings of the Galvatech '07, International Conference on Zinc and Zinc Alloy Coated Steel, November 18-22, 2007, Osaka, Japan, pp. 6-13.
9. Zhang X.G., Bravo I.C. Electrochemical stripping of galvannealed coatings on steel. Corrosion 1994, 50:308-317.
10. Bian J., Zhu Y., Liu X.-h., Wang G.-d. Development of hot dip galvanized steel strip and its application in automobile industry. J. Iron. Steel Res. Int. 2006, 13:47-50.
11. Fujita S., Mizuno D. Corrosion and corrosion test methods of zinc coated steel sheets on automobiles. Corros. Sci. 2007, 49:211-219.
12. Marder A.R. The metallurgy of zinc-coated steel. Prog. Mater. Sci. 2000, 45:191-271.
13. Feliu S., Barranco V. XPS study of the surface chemistry of conventional hot-dip galvanised pure Zn, galvanneal and Zn-Al alloy coatings on steel. Acta Mater. 2003, 51:5413-5424.
14. Lin C.S., Meshii M., Cheng C.C. Phase evolution in galvanneal coatings on steel sheets. ISIJ Int. 1995, 35:503-511.
15. FeliuJr S., Perez-Revenga M.L. Correlation between the surface chemistry of annealed if steels and the growth of a galvanneal coating. Acta Mater. 2005, 53:2857-2866.
16. Jordan C.E., Goggins K.M., Marder A.R. Interfacial layer development in hot-dip galvanneal coatings on interstitial free (IF) steel. Metall. Mater. Trans. A 1994, 25:2101-2109.
17. Tang N.-Y., Yu X.B., Coady F.N. Communications: phase transition in Galvanneal coatings. Metall. Mater. Trans. A 2003, 34:879-881.
18. Dionne S. The characterization of continuous hot-dip galvanized and galvannealed steels. JOM 2006, 58:32-40.
19. Lee K.-K., Lee I.-H., Lee C.-R., Ahn H.-K. In-situ observation in a scanning electron microscope on the exfoliation behavior of galvannealed Zn-Fe coating layers. Surf. Coat. Technol. 2007, 201:6261-6266.
20. Long J.M., Haynes D.A., Hodgson P.D. Characterisation of galvanneal coatings on strip steel. Mater. Forum 2004, 27:62-67.
21. Kao F.H., Li W.C., Chen C.Y., Huang C.Y., Yang J.R., Wang S.H. Cross-sectional observation of the intermetallic phase in a galvannealed steel. Mater. Sci. Eng. A-Struct. 2009, 499:45-48.
22. Rout T.K., Bandyopadhyay N., Benugopalan T., Bhattacharjee D. Mechanistic interpretation of electrochemical behaviour of galvannealing coating in saline environment. Corros. Sci. 2005, 47:2841-2854.
23. X.G. Zhang, Corrosion performance of zinc-coated steels - mechanism, life prediction and corrosivity mapping, in: Proceedings of the Galvatech '07, International Conference on Zinc and Zinc Alloy Coated Steel, November 18-22, 2007, Osaka, Japan, pp. 694-698.
24. Asgari H., Toroghinejad M.R., Golozar M.A. On texture, corrosion resistance and morphology of hot-dip galvanized zinc coatings. Appl. Surf. Sci. 2007, 253:6769-6777.
25. Yadav A.P., Katayama H., Noda K., Masuda H., Nishikata A., Tsuru T. Surface potential distribution over a zinc/steel galvanic couple corroding under thin layer of electrolyte. Electrochim. Acta 2007, 52:3121-3129.
26. Besseyrias A., Dalard F., Rameau J.J., Baudin H. A study of galvanic corrosion during coulometric dissolution of galvannealed steel. Corros. Sci. 1995, 37:587-595.
27. Lee H.H., Hiam D. Corrosion resistance of galvannealed steel. Corrosion 1989, 45:852-856.
28. Queiroz F.M., Costa I. Electrochemical, chemical and morphological characterization of galvannealed steel coating. Surf. Coat. Technol. 2007, 201:7024-7035.
29. Xhoffer C., Dillen H., De Cooman B.C., Hubin A. Quantitative phase analysis of galvannealed coatings by coulometric stripping. J. Appl. Electrochem. 1999, 29:209-219.
30. Yadav A.P., Katayama H., Noda K., Masuda H., Nishikata A., Tsuru T. Effect of Fe-Zn alloy layer on the corrosion resistance of galvanized steel in chloride containing environments. Corros. Sci. 2007, 49:3716-3731.
31. Nogueira T.M.C., Seixas U.R., Rios P.R. Application of voltammetric stripping to a galvannealed coating on an interstitial free steel sheet. ISIJ Int. 1998, 38:775-777.
32. Jordan C.E., Goggins K.M., Benscoter A.O., Marder A.R. Metallographic preparation technique for hot-dip galvanized and galvannealed coatings on steel. Mater. Charact. 1993, 31:107-114.
33. Alpas A.T., Inagaki J. Effect of microstructure on fracture mechanisms in galvannealed coatings. ISIJ Int. 2000, 40:172-181.
34. Arai M., Takayama T., Matano Y., Usuki T. Analysis of phase structure in coatings of galvannealed steel sheets. CAMP-ISIJ 1992, 5:662.
35. Suzuki I. The behavior of corrosion products on zinc in sodium chloride solution. Corros. Sci. 1985, 25:1029-1034.
36. Tada E., Kaneko H. Optical visualization of concentration field of Zn2+ during galvanic corrosion of a Zn/steel couple. Corros. Sci. 2010, 52:3421-3427.
37. Chen Y.Y., Chung S.C., Shih H.C. Studies on the initial stages of zinc atmospheric corrosion in the presence of chloride. Corros. Sci. 2006, 48:3547-3564.
38. Besseyrias A., Dalard F., Rameau J.J., Baudin H. Electrochemical behaviour of zinc-iron intermetallic compounds in an aqueous solution containing NaCl and ZnSO4. Corros. Sci. 1997, 39:1883-1896.
39. Zhang D.-L., Wang W., Li Y. An electrode array study of electrochemical inhomogeneity of zinc in zinc/steel couple during galvanic corrosion. Corros. Sci. 2010, 52:1277-1284.
40. Volovitch P., Allely C., Ogle K. Understanding corrosion via corrosion product characterization: I. Case study of the role of Mg alloying in Zn-Mg coating on steel. Corros. Sci. 2009, 51:1251-1262.
41. Edavan R.P., Kopinski R. Corrosion resistance of painted zinc alloy coated steels. Corros. Sci. 2009, 51:2429-2442.
42. Odnevall I., Westdahl M. Zinc chlorohydroxosulfates: Newly-discovered corrosion products on zinc. Structure determination of NaZn4Cl(OH)6SO4·6H2O and X-ray study of Zn4Cl2(OH)4SO4·5H2O. Corros. Sci. 1993, 34:1231-1242.
43. de la Fuente D., Castano J.G., Morcillo M. Long-term atmospheric corrosion of zinc. Corros. Sci. 2007, 49:1420-1436.