Finite element simulation of high speed machining Ti-6Ai-4V alloy using modified material models

Transactions of the North American Manufacturing Research Institution of SME

Volumn 38, Issue , 2010, Pages 49-56

  Özel, Tuǧrul ^a   Sima, Mohammad ^a   Srivastava, Anil K ^b  

^a DEPARTMENT OF INDUSTRIAL AND SYSTEMS ENGINEERING   (United States)

^b Techsolve   (United States)

Author keywords

Finite element analysis; Machining; Titanium alloys

Indexed keywords

CONSTITUTIVE MATERIALS; FINITE ELEMENT ANALYSIS; FINITE ELEMENT SIMULATIONS; HIGH SPEED MACHINING; HIGH STRENGTH; MATERIAL MODELS; MODIFIED MODEL; ORTHOGONAL CUTTING; PROCESS PARAMETERS; SERRATED CHIP FORMATION; THERMAL SOFTENING; TI-6AI-4V;

COMPUTER SIMULATION; CUTTING TOOLS; FINITE ELEMENT METHOD; HIGH STRENGTH ALLOYS; INDUSTRIAL RESEARCH; MACHINING; MANUFACTURE; STRAIN HARDENING; THERMAL BARRIER COATINGS; TITANIUM;

TITANIUM ALLOYS;

EID: 77957280597     PISSN: 10473025     EISSN: None     Source Type: Conference Proceeding    
DOI: None     Document Type: Conference Paper

References (24)

1. Anurag, S., Guo, Y.-B., 2007, A modified micromechanical approach to determine flow stress of work materials experiencing complex deformation histories in manufacturing processes, International Journal of Mechanical Sciences, Volume 49/7, 909-918
2. Baeker, M., Roesler, J., Siemers, C., 2002, Finite element simulation of segmented chip formation of Ti6A14V, ASME J. Manuf. Sci. Eng. 124:485-488.
3. Bammann, D.-J., Chiesa, M.-L, Johnson, G.-C., 1996, Modeling large deformation and failure in manufacturing processes, Theoretical and Applied Mechanics, 359-76.
4. Barry, J., Byrne, G., Lennon, D., 2001, Observations on chip formation and acoustic emission in machining Ti-6AI-4V alloy, Int. J. Mach. Tools Manuf. 41:1055-1070.
5. Calamaz, M., Coupard, D., Girat, F., 2008, A new material model for 2D numerical simulation of serrated chip formation when machining titanium alloy Ti-6AI-4V, International Journal of Machine Tools & Manufacture, 48, 275-288.
6. Cockcroft, M.G., Latham, D.J., 1968, Ductility and the workability of metals, J. Inst. Met. 96, 33-39.
7. Corduan, N., Himbart, T., Poulachon, G., Dessoly, M., Lambertin, M., Vigneau, J., Payoux, B., 2003, Wear mechanisms of new tool materials for Ti-6AI-4V high performance machining, Ann. CIRP. 52/1:73-76.
8. Cotterell, M., Byrne, G., 2008, Dynamics of chip formation during orthogonal cutting of titanium alloy Ti-6AI-4V, Ann. CIRP, 57:93-96.
9. Johnson, G.R., Cook, W.H., 1983, A constitutive model and data for metals subjected to large strains, high strain rates and high temperature, Proc. 7th Int. Symp. Ballistics, The Hague, Netherlands, 541-547.
10. th CIRP Conference on Modelling of Machining Operations, pp. 107-114.
11. Karpat, Y., Özel, T., 2008, Mechanics of high speed cutting with curvilinear edge tools, Int. J. Mach. Tools Manuf. 48:195-208.
12. Kay, G., 2003, Failure Modelling of Titanium 6AI-4V and Aluminum 2024-T3 with the Johnson-Cook Material Model, U.S. Lawrence Livermore Nat. Lab. Rep. DOT/FAA/AR-03/57 .
13. Kitagawa, T., Kubo, A., Maekawa, K., 1997, Temperature and Wear of Cutting Tools in High-Speed Machining of Inconel 718 and Ti-6AI-6V-2Sn, Wear, 202:142-148.
14. Komanduri, R., Hou, Z.B., 2002, On thermoplastic shear instability in the machining of a titanium alloy, Metall. Mater. Trans. A, 33A:2995-3010.
15. Komanduri, R., von Turkovich, B.F., 1981, New observations on the mechanism of chip formation when machining titanium alloys, Wear, 179-188.
16. Lee, W. S., Lin, C.F., 1998, High-temperature deformation behavior of Ti6AI4V alloy evaluated by high strain-rate compression tests, J. Mater. Process. Technol., 75:27-136.
17. Li, R., Shih. A., 2007, Finite Element Modeling of High-Throughput Drilling of Ti-6AI-4V, Transactions of NAMRI/SME, 35:73:80.
18. Meyer, H.W., Kleponis, D.S., 2001, Modeling the high strain rate behavior of titanium undergoing ballistic impact and penetration, Int. J. Impact Eng. 26:509-521.
19. Nemat-Nasser, S., Guo, W-G., Nesterenko, V.F., Indrakanti, S.S., Gu, Y-B., 2001, Dynamic response of conventional and hot isostatically pressed Ti-6AI-4V alloys: experiments and modeling, Mechanics of Materials, Vol. 33, pp. 425-439.
20. Obikawa, T., Usui, E., 1996, Computational machining of titanium alloy - finite element modeling and a few results, ASME J. Manuf. Sci. Eng. 118:208-215.
21. Özel, T., Yildiz, S., Ciurana, J., 2009, Influence of Material Models on Serrated Chip Formation in Simulation of Machining Ti-6AI-4V Titanium Alloy, Proceedings of 12th CIRP Conference on Modeling of Machining Operations, pp. 123-130.
22. Shivpuri, R., Hua, J., Mittal, P., Srivastava, A., 2002, Microstructure-Mechanics Interactions in Modeling Chip Segmentation during Titanium Machining, Ann. CIRP, 51:71-74.
23. Xie, J.Q., Bayoumi, A.E., Zbib, H.M., 1996, A study on shear banding in chip formation of orthogonal machining, Int. J. Mach. Tools Manuf. 36/7:835-847.
24. Zoya, Z., Krishnamurthy, R., 2000, The performance of CBN tools in the machining of titanium alloys, J. Mater. Process. Technol., 100:80-86.