Determining optimal replacement time for metal cutting tools

European Journal of Operational Research

Volumn 206, Issue 2, 2010, Pages 407-416

  Vagnorius, Zydrunas ^a   Rausand, Marvin ^a   Sørby, Knut ^a  

^a NORWEGIAN UNIVERSITY OF SCIENCE AND TECHNOLOGY   (Norway)

Author keywords

CBN; Cutting tool; Replacement; TTT transform; Weibull distribution

Indexed keywords

CBN CUTTING TOOLS; CUBIC BORON NITRIDE (CBN); EXTERNAL STRESS; HOMOGENEOUS POISSON PROCESS; INCONEL-718; METAL CUTTING PROCESS; PENALTY COST; RELIABILITY FUNCTIONS; REPLACEMENT MODELS; TOOL LIFE; TOTAL TIME ON TEST; TTT TRANSFORM; WORK PIECES;

BORON; BORON NITRIDE; MACHINE TOOLS; METAL CUTTING; METAL WORKING TOOLS; NITRIDES; PLASTIC DEFORMATION; POISSON DISTRIBUTION; WEIBULL DISTRIBUTION;

CUTTING TOOLS;

EID: 77950357973     PISSN: 03772217     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ejor.2010.03.023     Document Type: Article

References (50)

1. Ahmad M., and Sheikh A.K. Bernstein reliability model: derivation and estimation of parameters. Reliability Engineering 8 3 (1984) 131-148
2. Boothroyd G., and Knight W.A. Fundamentals of Machining and Machine Tools (2006), Taylor and Francis, Boca Raton
3. Dasic P., Natsis A., and Petropoulos G. Models of reliability for cutting tools: examples in manufacturing and agricultural engineering. Strojniski Vestnik - Journal of Mechanical Engineering 54 2 (2008) 122-130
4. El Wardany T.E., and Elbestawi M.A. Prediction of tool failure rate in turning hardened steels. International Journal of Advanced Manufacturing Technology 13 1 (1997) 1-16
5. Ermer D.D. A Bayesian model of machining economics for optimization by adaptive control. Journal of Engineering for Industry, Transactions of the ASME 95 (1970) 628-632
6. Fenton R.G., and Joseph N.D. Effects of the statistical nature of tool life on the economics of machining. International Journal of Machine Tool Design and Research 19 1 (1979) 43-50
7. Galante G., Lobardo A., and Passannanti A. Tool life modelling as a stochastic process. International Journal of Machine Tools and Manufacture 38 10 (1998) 1361-1369
8. Gertsbakh. Reliability Theory With Applications to Preventive Maintenance (2000), Springer, Berlin
9. Gray A.E., Seidmann A., and Stecke K.E. Synthesis of decision models for tool management in automated manufacturing. Management Science 39 5 (1993) 549-567
10. Hitomi K., Nakamura N., and Inoue S. Reliability analysis of cutting tools. Journal of Engineering for Industry, Transactions of the ASME 101 2 (1979) 185-190
11. Hong S.Y. Economical and ecological cryogenic machining. Journal of Manufacturing Science and Engineering 123 2 (2001) 331-338
12. Hui Y.V., and Leung L.C. Optimal economic tool regrinding with Taguchi's quality loss function. Engineering Economist 39 4 (1994) 313-331
13. Hui Y.V., Leung L.C., and Linn R. Optimal machining conditions with costs of quality and tool maintenance for turning. International Journal of Production Research 39 4 (2001) 647-665
14. Iakovou E., Ip C., and Koulamas C. Optimal solutions for the machining economics problem with stochastically distributed tool lives. European Journal of Operational Research 92 1 (1996) 63-68
15. Iakovou E., and Koulamas C. Adaptive tool replacement policies in machining economics. Journal of Manufacturing Science and Engineering 118 4 (1996) 658-663
16. ISO 3685, 1993. Tool life testing with single-point turning tools. International Organization for Standardization, Geneva.
17. Jardine A.K.S., and Tsang A.H.C. Maintenance, Replacement, and Reliability; Theory and Applications (2006), Taylor and Francis, Boca Raton
18. Jeang A. Reliable tool replacement policy for quality and cost. European Journal of Operational Research 108 2 (1998) 334-344
19. Jeang A. Tool replacement policy for probabilistic tool life and random wear process. Quality and Reliability Engineering International 15 3 (1999) 205-212
20. Kalpakjian S., and Schmid S.R. Manufacturing Engineering and Technology (2006), Prentice-Hall, Singapore
21. Kobbacy K.A.H., and Murthy D.N.P. Complex System Maintenance Handbook (2008), Springer, London
22. Koulamas C., Lambert B., and Smith M. Optimal machining conditions and buffer space size for the two-stage case. International Journal of Production Research 25 3 (1987) 327-336
23. Kwon W.T., Park J.S., and Kang S. Effect of group IV elements on the cutting characteristics of Ti(C,N) cermet tools and reliability analysis. Journal of Materials Processing Technology 166 1 (2005) 9-14
24. La Commare U., Noto La Diega S., and Passannanti A. Optimum tool replacement policies with penalty cost for unforeseen tool failure. International Journal of Machine Tool Design and Research 23 4 (1983) 237-243
25. Liu H.H. Cutting tool reliability assessment in variable machining conditions. IEEE Transactions on Reliability 45 4 (1996) 573-581
26. Malik M.A.K. Reliable preventive maintenance scheduling. AIIE Transactions 11 3 (1979) 221-228
27. Marksberry P.W., and Jawahir I.S. A comprehensive tool wear/tool life performance model in the evaluation of NDM (near dry machining) for sustainable manufacturing. International Journal of Machine Tools and Manufacture 48 7-8 (2008) 878-886
28. Maropoulos P.G., and Alamin B. Integrated tool life prediction and management for an intelligent tool selection system. Journal of Materials Processing Technology 61 1 (1996) 225-230
29. Martorell S., Sanchez A., and Serradell V. Age-dependent reliability model considering effects of maintenance and working conditions. Reliability Engineering and System Safety 64 1 (1999) 19-31
30. Murthy D.N.P., Rausand M., and Østerås T. Product Reliability; Specification and Performance (2008), Springer, London
31. Noël M., Sodhi M.S., and Lamond B.F. Tool planning for a lights-out machining system. Journal of Manufacturing Systems 26 3-4 (2007) 161-166
32. Pandit S.M. Data dependent systems approach to stochastic tool life and reliability. Journal of Engineering for Industry, Transactions of the ASME 100 3 (1978) 318-322
33. Pearn W., and Hsu Y.-C. Optimal tool replacement for processes with low fraction defective. European Journal of Operational Research 180 3 (2007) 1116-1129
34. Ramalingam S.S. Tool life distributions Part 2: multiple-injury tool life model. Journal of Engineering for Industry, Transactions of the ASME 99 3 (1977) 523-531
35. Ramalingam S.S., and Watson J.D. Tool life distributions Part 1: single-injury tool life model. Journal of Engineering for Industry, Transactions of the ASME 99 3 (1977) 519-522
36. Rausand M., and Høyland A. System Reliability Theory; Models, Statistical Methods, and Applications (2004), Wiley, Hoboken, NJ
37. Rausand M., and Reinertsen R. Failure mechanisms and life models. International Journal of Reliability, Quality and Safety Engineering 3 (1996) 137-152
38. Rossetto S., and Levi R. Fracture and wear as factors affecting stochastic tool life models and machining economics. Journal of Engineering for Industry, Transactions of the ASME 99 Ser B 1 (1977) 281-287
39. Schall S., Chandra, and Jeya M. Optimal tool inspection intervals using a process control approach. International Journal of Production Research 28 5 (1990) 841-851
40. Sharit J., and Elhence S. Computerization of tool replacement decision making in flexible manufacturing systems: a human-systems perspective. International Journal of Production Research 27 12 (1989) 2027-2039
41. Sheikh A.K., Kendall L.A., and Pandit S.M. Probabilistic optimization of multitool machining operations. Journal of Engineering for Industry, Transactions of the ASME 102 3 (1980) 239-246
42. Taylor F.W. On the art of cutting metals. Proceedings of the American Society of Mechanical Engineers 28 3 (1906)
43. Taylor, J., 1968. Carbide cutting tool variance and breakage: unknown factors in machining economics. In: Advances in Machine Tool Design and Research 1967: Proceedings of the Eighth International M.T.D.R. Conference.
44. Vineyard M.L., and Meredith J.R. Effect of maintenance policies on FMS failures. International Journal of Production Research 30 11 (1992) 2647-2657
45. Wager J.G., and Barash M.M. Study of the distribution of the life of HSS tools. Journal of Engineering for Industry, Transactions of the ASME 93 (1971) 1044-1050
46. Wang K.S., Lin W.S., and Hsu F.S. A new approach for determining the reliability of a cutting tool. International Journal of Advanced Manufacturing Technology 17 10 (2001) 705-709
47. Wiklund H. Bayesian and regression approaches to on-line prediction of residual tool life. Quality and Reliability Engineering International 14 5 (1998) 303-309
48. Zdeblick W.J., De Vor R., and Kahles J.F. A comprehensive machining cost model and optimization technique. CIRP Annals - Manufacturing Technology 30 1 (1981) 405-408
49. Zhang, M., He, Z., Liu, Z., 2007. Tool replacement method study based on process capability and cost. In: Industrial electronics and applications. IEEE, Harbin, China, pp. 516-521.
50. Zhou C., and Wysk R.A. Integrated system for selecting optimum cutting speeds and tool replacement times. International Journal of Machine Tools and Manufacture 32 5 (1992) 695-707