Desirability-based multi-criteria optimization of HVOF spray experiments to manufacture fine structured wear-resistant 75Cr 3C 2-25(NiCr20) coatings

Journal of Thermal Spray Technology

Volumn 19, Issue 1-2, 2010, Pages 392-408

  Tillmann, W ^a   Vogli, E ^a   Baumann, I ^a   Kopp, G ^a   Weihs, C ^a  

^a TU DORTMUND UNIVERSITY   (Germany)

Author keywords

Desirabilities; Fine Cr 3C 2 NiCr powders (2 8 m); HVOF; Multi criteria optimization; Response surface models; Statistical design of experiments (DOE)

Indexed keywords

CENTRAL COMPOSITE DESIGNS; CERMET COATINGS; COATING MORPHOLOGY; COATING PROPERTIES; DEPOSITION EFFICIENCIES; DESIRABILITY FUNCTION; FEEDSTOCK MATERIALS; FEEDSTOCK POWDERS; FINE PARTICLES; FINE POWDERS; FINE STRUCTURES; FLOWABILITY; HIGH SURFACE-TO-VOLUME RATIO; HVOF SPRAY; INTERACTION EFFECT; MULTICRITERIA OPTIMIZATION; NI-20CR; PLACKETT-BURMAN; PROCESS PARAMETERS; RESPONSE SURFACE MODELS; SPECIFIC WEIGHTS; STATISTICAL DESIGN OF EXPERIMENTS; THERMAL SPRAY; WEAR-RESISTANT;

CERMETS; CHROMIUM; DENSITY (OPTICAL); DESIGN OF EXPERIMENTS; DIFFRACTIVE OPTICAL ELEMENTS; FEEDSTOCKS; OPTIMIZATION; SURFACE PROPERTIES; THERMAL SPRAYING;

CHROMATE COATINGS;

EID: 76449104847     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11666-009-9383-5     Document Type: Conference Paper

References (30)

1. 2-NiCr Cermet Coatings by Direct Diode Laser Vacuum 80 11-12 1400 1405 10.1016/j.vacuum.2006.01.070 1:CAS:528: DC%2BD28Xoslyqs7c%3D (Pubitemid 44278175)
2. R Nieminen P Vuoristo K Niemi T Mantyla G Barbezat 1997 Rolling Contact Fatigue Failure Mechanisms in Plasma and HVOF Sprayed WC-Co Coatings Wear 212 1 66 77 10.1016/S0043-1648(97)00138-5 1:CAS:528:DyaK2sXnvVehu7o%3D
3. K Bobzin F Ernst J Zwick G Matthäus 2007 Analysis of In-Flight Particle Properties of Thermal Sprayed Ultrafine Powders Mater. Sci. Eng. Technol. 38 2 149 154 1:CAS:528:DC%2BD2sXjvVOgs74%3D
4. S. Zimmermann, H. Keller, and G. Schwier, Improved Coating Properties by Optimized Carbide Powders for Modern HVOF Systems, 6th HVOF Spraying Colloquium, Nov 27-28 (Germany), GTS e.V., 2003, p 31-38
5. Y Qiao TE Fischer A Dent 2003 The Effects of Fuel Chemistry and Feedstock Powder Structure on the Mechanical and Tribological Properties of HVOF Thermal-Sprayed WC-Co Coatings with Very Fine Structures Surf. Coat. Technol. 172 1 24 41 10.1016/S0257-8972(03)00242-1 1:CAS:528:DC%2BD3sXjs1Cgs7w%3D (Pubitemid 36632178)
6. JM Guilemany S Dosta J Nin JR Miguel 2005 Study of the Properties of WC-Co Nanostructured Coatings Sprayed by High-Velocity Oxyfuel J. Therm. Spray Technol. 14 3 405 413 10.1361/105996305X59350 1:CAS:528:DC%2BD2MXhtVyhtrzF
7. K Bobzin F Ernst J Zwick G Matthaeus 2007 Analyse von Partikeleigenschaften beim Thermischen Spritzen von Mikropulvern (Analysis of the Particle Properties in Thermal Spraying of Micronpowders) Mat.-wiss. u. Werkstofftech. 38 2 149 154 10.1002/mawe.200600109 1:CAS:528: DC%2BD2sXjvVOgs74%3D in German (Pubitemid 46391596)
8. 2-NiCr Thermal Spray Coatings Acta Mater. 51 14 4267 4277 10.1016/S1359-6454(03)00254-4 1:CAS:528:DC%2BD3sXls1Slt7k%3D
9. W Tillmann E Vogli I Baumann G Matthaeus T Ostrowski 2008 Influence of the HVOF Gas Composition on the Thermal Spraying of WC-Co Submicron Powders (-8 +1 μm) to Produce Superfine Structured Cermet Coatings J. Therm. Spray Technol. 17 5-6 924 932 10.1007/s11666-008-9234-9 1:CAS:528: DC%2BD1MXpvFGrtg%3D%3D 2008JTST...17..924T
10. D Toma W Brandl G Marginean 2001 Wear and Corrosion Behaviour of Thermally Sprayed Cermet Coatings Surf. Coat. Technol. 138 149 158 10.1016/S0257-8972(00)01141-5 1:CAS:528:DC%2BD3MXisVOqs7g%3D (Pubitemid 32241546)
11. JA Picas A Forna A Igartuab G Mendozab 2003 Mechanical and Tribological Properties of High Velocity Oxy-Fuel Thermal Sprayed Nanocrystalline CrC-NiCr Coatings Surf. Coat. Technol. 174-175 1095 1100 10.1016/S0257-8972(03)00393-1 1:CAS:528:DC%2BD3sXmtF2isro%3D (Pubitemid 37054351)
12. D.C. Crawmer, J.D. Krebsbach, and W.L. Riggs, Coating Development for HVOF Process Using Design of Experiment, Thermal Spray: International Advances in Coatings Technology, C.C. Berndt, Ed., ASM International, Materials Park, OH, 1992, p 127-136
13. L. Russo and M. Dorfmann, Thermal Spraying, Current Status and Future Trends, A. Ohmori, Ed., Japan High Temperature Society, Osaka, 1995, p 681-686
14. K. Kreye, R. Schwetzke, and S. Zimmermann, High Velocity Oxy-Fuel Flame Spraying-Process and Coating Characteristics, Thermal Spray: Practical Solutions for Engineering Problems, C.C. Berndt, Ed., ASM International, Materials Park, OH, 1996, p 451-456
15. 2 -NiCr, Surface Modification Technologies XI, T.S. Sudarshan, et al., Ed., The Institute of Materials, Paris, 1997, p 81-85
16. K Taoa X Zhoua H Cuib J Zhanga 2009 Microhardness Variation in Heat-Treated Conventional and Nanostructured NiCrC Coatings Prepared by HVAF Spraying Surf. Coat. Technol. 203 10-11 1406 1414 10.1016/j.surfcoat.2008.11.020
17. 2-NiCr Coating Surf. Coat. Technol. 200 24 6749 6757 10.1016/j.surfcoat.2005.10.005 (Pubitemid 43863194)
18. VV Sobolev JM Guilemany 1999 Effect of Oxidation on Droplet Flattening and Splat-Substrate Interaction in Thermal Spraying J. Therm. Spray Technol. 8 4 523 530 10.1361/105996399770350205 1:CAS:528:DC%2BD3cXivFGjtw%3D%3D 1999JTST....8..523S (Pubitemid 32082317)
19. N Eigen F Gärtner T Klassen E Aust R Bormann H Kreye 2005 Microstructures and Properties of Nanostructured Thermal Sprayed Coatings Using High-Energy Milled Cermet Powders Surf. Coat. Technol. 195 344 357 10.1016/j.surfcoat.2004.06.016 1:CAS:528:DC%2BD2MXjtV2jsbw%3D (Pubitemid 40472604)
20. L Gil MH Staia 2002 Influence of HVOF Parameters on the Corrosion Resistance of NiWCrBSi Coatings Thin Solid Films 420-421 446 454 10.1016/S0040-6090(02)00815-5 1:CAS:528:DC%2BD38XptlWhsLY%3D 2002TSF...420..446G (Pubitemid 35459762)
21. G Derringer R Suich 1980 Simultaneous Optimization of Several Response Variables J. Qual. Technol. 12 214 219
22. G. Matthaeus, M. Kostecki, and O. Dau, The Fully Automatic, Computer Controlled C-CJS (Computerised Carbide Jet System) HVOF System with 25 bar Combustion-Chamber Pressure by Thermico, 5th Colloquium on HVOF Flame Spraying, Flame Spraying, Nov 16-17 (Germany), GTS e.V., 2000, p 147-158
23. R-Development Core Team, R: A Language and Environment for Statistical Computing. R-Foundation for Statistical Computing, Vienna, Austria. ISBN 3-900051-07-0, 2008
24. H Chena G Goua M Tub Y Liua 2009 Characteristics of Nano Particles and Their Effect on the Formation of Nanostructures in Air Plasma Spraying WC-17Co Coating Surf. Coat. Technol. 203 13 1785 1789 10.1016/j.surfcoat.2008.12.023
25. T.P. Ryan, Modern Experimental Design, Wiley, Hoboken, NJ, 2007
26. D.C. Montgomery, Statistical Quality Control, 6th ed., Wiley, New York, 2009
27. W.N. Venables and B.D. Ripley, Modern Applied Statistics with S, 4th ed., Springer, New York, 2002
28. H. Trautmann, D. Steuer, O. Mersmann, U. Ligges, and C. Weihs, desiRe: Desirability Functions and Indices in Multicriteria Optimization, R-Package v0.9.6., 2008, http://r-forge.r-project.org/projects/desire
29. O.P. Solonenko, Advanced Thermophysical Fundamentals of Melt-Droplet-Substrate Interaction and its Application in Thermal Spraying, Novosibirrsk, Russia, 2003
30. K Jia TE Fisher 1996 Abrasion Resistance of Nanostructured and Conventional Cemented Carbides Wear 1-2 200 206