Advanced condition monitoring of tapered roller bearings, Part 1

Tribology International

Volumn 42, Issue 11-12, 2009, Pages 1846-1856

  Craig, M ^a   Harvey, T J ^a   Wood, R J K ^a   Masuda, K ^b   Kawabata, M ^b   Powrie, H E G ^c  

^a National Centre for Advanced Tribology at Southampton nCATS   (United Kingdom)

^b Tribotex Co Ltd   (Japan)

^c General Electric Aviation   (United Kingdom)

Author keywords

Debris; Rolling element; Spalling

Indexed keywords

DYNAMIC WEAR; ELECTROSTATIC CHARGES; FERROGRAPHIC ANALYSIS; FERROGRAPHY; FERROMAGNETIC PARTICLES; GAS PATH; INDUCTIVE SENSORS; LINE CHARGES; LINE SENSOR; MASS LOSS; MULTI SENSOR; OIL SAMPLES; OPTICAL PARTICLE COUNTERS; OUT-PHASE; OUTER RACES; PARTICLE COUNTING; PARTICLE COUNTS; POST-TEST ANALYSIS; ROLLING ELEMENT; ROLLING ELEMENTS; RUNNING-IN; SITE CHARGES; SPECTROMETRIC OIL ANALYSIS; SURFACE WEAR; TAPERED ROLLER BEARING; WEAR DEBRIS;

DAMAGE DETECTION; DEBRIS; ELECTROSTATICS; ELEMENTARY PARTICLE SOURCES; FERROMAGNETIC MATERIALS; FERROMAGNETISM; GAS ENGINES; GAS TURBINES; JET ENGINES; LUBRICATION; RADIATION COUNTERS; ROLLER BEARINGS; ROLLERS (MACHINE COMPONENTS); ROLLING; SENSORS; SPALLING; SPECTROMETRY; ULTRASONIC EFFECTS;

CONDITION MONITORING;

EID: 71549156610     PISSN: 0301679X     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.triboint.2009.04.033     Document Type: Article

References (44)

1. Nelias D., and Ville F. Detrimental effects of debris dents on rolling contact fatigue. ASME Journal of Tribology 122 1 (2000) 55-64
2. Ai X. Effect of debris contamination on the fatigue life of roller bearings. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology 215 6 (2001) 563-575
3. Smith M.C. The formation of spherical debris in mode 2 fatigue cracks. Wear 76 (1982) 105-128
4. Fernandes P.J.L. Contact fatigue in rolling element bearings. Engineering Failure Analysis 4 2 (1997) 155-160
5. Olver A.V. The mechanism of rolling contact fatigue: an update. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology 219 5 (2005) 313-330
6. Kleis I., Muiste U., Pilvre U., and Uuemois H. The physical mechanism of the formation of metal microspheres in the wear process. Wear 53 (1979) 79-85
7. Orhan S., Akturk N., and Celik V. Vibration monitoring for defect diagnosis of rolling element bearings as a predictive maintenance tool: comprehensive case studies. NDT&E International 39 (2006) 293-298
8. Bolaers F., Cousinard O., Marconnet P., and Rasolofondraibe L. Advanced detection of rolling bearing spallation from de-noising vibratory signals. Control Engineering Practice 12 2 (2004) 181-190
9. Choy F.K., Zhou J., Braun M.J., and Wang L. Vibration monitoring and damage quantification of faulty ball bearings. ASME Journal of Tribology 127 4 (2005) 776-783
10. Mathew J., and Alfredson R.J. The condition monitoring of rolling element bearings using vibration analysis. Journal of Vibration, Acoustics, Stress Reliability and Design 106 (1984) 447-453
11. Seifert W.W., and Westcott V.C. A method for the study of wear particles in lubricating oil. Wear 21 (1972) 27-42
12. Scott D., and Westcott V.C. Predictive maintenance by ferrography. Wear 44 (1977) 173-182
13. Hofman M.V., and Hohnson J.H. The development of ferrography as a laboratory wear measurement method for the study of engine operating conditions on diesel engine wear. Wear 44 (1977) 183-199
14. Centers P.W. Laboratory evaluation of the on-line ferrograph. Wear 90 (1983) 1-9
15. Scott D. The application of ferrography to the condition monitoring of gas turbines. Wear 90 2 (1983) 21-29
16. Odahara H, Sasaki Y, Kawabata M, Taguchi T. Practical application of lubricant oil analysis for electric power plant. In: World tribology conference, vol. 2, Vienna, 2002.
17. Reintjes J, Tucker JE, Thomas SE, Schultz A, Tankersley LL, Lu C, et al. Lasernet fines wear debris analysis technology: application to mechanical fault detection. In: American Institute of Physics, conference proceedings, vol. 657, 2003. p. 1590-7.
18. Berg S. A study of sample withdrawl for lubricated systems. Part 2: practical sample withdrawl and selection of proper sampling methods. Industrial Lubrication and Tribology 53 3 (2001) 97-108
19. Akagaki T., and Kato K. Ferrographic analysis of failure process in full scale journal bearing. Wear 152 2 (1992) 241-252
20. Jones WR, Nagara HS, Winer WO. Ferrographic analysis of wear particles from sliding elastohydrodynamic experiments. NASA technical paper 1230; 1978.
21. Whittington H.W. An on-line wear debris monitor. Measurement Science and Technology 3 (1991) 656-661
22. Miller JL, Kitaljevich D. In line oil debris monitor for aircraft engine condition assessment. In: Aerospace conference proceedings, vol. 6, 2000. p. 49-56.
23. Nurse J, Petch C, Fisher CE. Engine gas path integrity monitoring. Aerotech paper C470/6/052; 1994.
24. Powrie HEG, Mc Nicholas K. Gas path condition monitoring during accelerated mission testing of a demonstrator engine. AIAA paper 97-2904; 1997.
25. Powrie HEG, Fisher CE. Monitoring of foreign objects ingested into the intake of gas turbine aero-engine. In: International conference on condition monitoring proceedings. University of Swansea; 1999. p. 175-90.
26. Morris S., Wood R.J.K., Harvey T.J., and Powrie H.E.G. Use of electrostatic charge monitoring for early detection of adhesive wear in oil lubricated contacts. ASME Journal of Tribology 124 2 (2002) 288-296
27. Morris S., Wood R.J.K., Harvey T.J., and Powrie H.E.G. Electrostatic charge monitoring of unlubricated sliding wear of a bearing steel. Wear 255 (2003) 430-443
28. Tasbaz O.D., Wood R.J.K., Browne M., Powrie H.E.G., and Denault D. Electrostatic monitoring of oil lubricated sliding point contact for early detection of scuffing. Wear 230 (1999) 86-97
29. Harvey T.J., Wood R.J.K., and Powrie H.E.G. Electrostatic wear monitoring of rolling element bearings. Wear 263 (2007) 1492-1501
30. Roylance B.J., and Hunt T.M. Wear debris analysis. 1st ed (1999), Coxmoore Publishing Company p. 14
31. Hunt T.M. Handbook of wear debris analysis and particle detection in liquids (1993), Elsevier Applied Science, London, New York p. 51
32. Newell G.E. Oil analysis cost-effective machine condition monitoring technqiue. Industrial Lubrication and Tribology 51 3 (1999) 119-124
33. Stachowiack G., and Batchelor A.W. Experimental methods in tribology (2004), Elsevier Science, New York p. 50-1
34. Ueda T., and Mitamura N. Mechanism of dent initiated flaking and bearing life enhancement technology under contaminated lubrication condition. Part 1: effect of tangential force on dent initiated flaking. Tribology International 41 (2008) 965-974
35. Akagaki T., and Kato K. Plastic flow process of surface layers in flow wear under boundary lubricated conditions. Wear 117 (1987) 179-196
36. Harvey T.J., Morris S., Wang L., Wood R.J.K., and Powrie H.E.G. Real time monitoring of wear debris using electrostatic sensing techniques. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology 221 1 (2007) 27-40
37. Powrie HEG, Wood RJK, Harvey TJ, Wang L, Morris S. Electrostatic charge generation associated with machinery component deterioration. In: IEEE aerospace conference proceedings (cat. no. 02TH8593), 2002.
38. Jia-Jun L., Yu C., and Yin-Qian C. The generation of wear debris of different morphology in the running in process of iron and steels. Wear 154 2 (1992) 259-267
39. Roylance B.J. Machine failure and its avoidance-what is tribilogy's contribution to effective maintenance of critical machinery?. Proceedings of the Institute of Mechanical Engineers, Part J: Journal of Engineering Tribology 217 (2003) 349-364
40. Anderson DP. Wear particle atlas. Naval Air Engineering Centre, NAEC-92-163; 1982.
41. Edwards D.J., Holt G.D., and Harris F.C. Predictive maintenance techniques and their relevance to construction plant. Quality in Maintenance 4 1 (1998) 25-37
42. Chen SL, Craig M, Wood RJK, Wang L, Callan R, Powrie HEG. Use of artificial intelligence methods for advanced bearing health diagnostics and prognostics. In: IEEE aerospace conference, Montana, 2007.
43. Chen SL, Craig M, Wood RJK, Wang L, Callan R, Powrie HEG. Advanced condition monitoring of tapered roller bearings, part 2, with integrated data fusion techniques. Mechanical Systems and Signal Processing 2009; submitted for publication.
44. Lockwood FE, Dalley R, Friction, lubrication and wear technology. In: ASM handbook, vol. 18; 1992. p. 299-312.