Force modeling of microscale grinding process incorporating thermal effects

International Journal of Advanced Manufacturing Technology

Volumn 44, Issue 5-6, 2009, Pages 476-486

  Park, Hyung Wook ^a   Liang, Steven Y ^b  

^a Korea Institute of Machine and Materials   (South Korea)

^b GEORGIA INSTITUTE OF TECHNOLOGY   (United States)

Author keywords

Forces; Grinding; Grit; Microscale

Indexed keywords

ANALYTICAL CALCULATION; COMPETITIVE EDGES; DEVELOPED MODEL; EFFECTIVE FACTORS; EMBEDDED THERMOCOUPLES; EXPERIMENT DATA; FORCE MODEL; FORCE MODELING; FORCES; FRICTION EFFECT; FURTHER DEVELOPMENT; GRINDING; GRIT; HEAT PARTITIONS; MACHINING CONDITIONS; MATERIAL PROPERTY; MECHANICAL FORCE; MICRO-GRINDING; MICRO-SCALES; MICROSCALE; MICROSCALE GRINDING; MOVING HEAT SOURCES; NEW MODEL; PREDICTIVE MODELING; THERMAL INTERACTION; THERMAL MODEL; WORK PIECES;

GRINDING (COMMINUTION); GRINDING MILLS; SENSITIVITY ANALYSIS; STRAIN RATE; THERMAL EFFECTS;

GRINDING (MACHINING);

EID: 68949201905     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-008-1852-3     Document Type: Article

References (30)

1. WR Backer ER Marshall MC Shaw 1952 The size effect in metal cutting Trans ASME 74 61 74
2. EM Kopalinsky PLB Oxley 1984 Size effects in metal removal processes Inst Phys Conf Ser 70 389 396 Oxford, Engl
3. Hahn RS, Lindsay RP (1982a) Principles of grinding part 1. The metal removal parameter. Grinding: theory, techniques and trouble shooting. SME 3-10
4. Hahn RS, Lindsay RP (1982b) Principles of grinding part 2. The metal removal parameter. Grinding: theory, techniques and trouble shooting. SME 11-17
5. Hahn RS, Lindsay RP (1982c) Principles of grinding part 3. The wheel removal parameter. Grinding: theory, techniques and trouble shooting. SME 18-24
6. Hahn RS, Lindsay LP (1982d) Principles of grinding part 4. Surface finish, geometry, and integrity. Grinding: theory, techniques and trouble shooting. SME 25-35
7. Malkin S (1989) Grinding technology: theory and application of machining with abrasives. Horwood, New York
8. Lal G, Shaw M (1975) The role of grain top radius in fine grinding. J Eng Ind 1119-1125
9. H Tönshoff J Peters I Inasaki 1992 Modeling and simulation of grinding processes Ann CIRP 42 2 677 688 doi:10.1016/S0007-8506(07)63254-5
10. JC Jaeger 1942 Moving sources of heat and temperature at sliding contacts Proc R S NSW 76 203 224
11. JO Outwater MC Shaw 1952 Surface temperatures in grinding Trans ASME 74 73 81
12. WB Rowe SCE Black B Mills 1996 Analysis of grinding temperatures by energy partitioning Proc Inst Mech Eng B J Eng Manuf 210 579 588
13. X Xu S Malkin 2001 Comparison of methods to measure grinding temperatures J Manuf Sci Eng 123 191 195 doi:10.1115/1.1369358
14. Hahn RS (1962) On the nature of the grinding process. Proceeding of the 3rd MTDR Conference, 1962, pp 129-154
15. WB Rowe SCE Black B Mills 1995 Experimental investigation of heat transfer in grinding CIRP Ann Manuf Technol 44 329 332
16. MC Shaw 1950 A quantitized theory of strain hardening applied to the cutting metals J Appl Phys 21 599 doi:10.1063/1.1699714
17. M Masuko 1956 Fundamental research on the metal cutting-second report Bull Jpn Soc Mech Eng 22 371
18. K Nakayama 1968 Size effect in metal cutting force J Eng Ind 90 119
19. Dinesh D, Swanminathan S, Chandrasekar S et al (2001) Symposium in fundamental issues in machining. Proceedings of ASME IMECE, 2001
20. PK Basuray BK Misra GK Lal 1977 Transition from ploughing to cutting during machining with blunt tools Wear 43 341 349 doi:10.1016/0043-1648(77) 90130-2
21. K Liu X Li 2001 Modeling of ductile cutting of tungsten carbide Trans North Am Manuf Res Inst SME 113 251 258
22. SM Son HS Lim JH Ahn 2005 Effects of the friction coefficient on the minimum cutting thickness in micro cutting Int J Mach Tools Manuf 45 529 535 doi:10.1016/j.ijmachtools.2004.09.001 (Pubitemid 40142544)
23. RW Keith 1997 Numerical scheme for extracting strength model coefficients from Taylor test data Int J Impact Eng 19 797 810 doi:10.1016/S0734-743X(97) 00015-8
24. Shaw M (1972) Fundamentals of grinding. Proceeding of the International Grinding Conference: New Developments in Grinding, Pittsburgh, Pennsylvania, 1972, pp 221-258
25. H Sin N Saka NP Suh 1979 Abrasive wear mechanisms and the grit size effect Wear 55 163 190 doi:10.1016/0043-1648(79)90188-1
26. J Goddard H Wilman 1965 A theory of friction and wear during the abrasion of metals Wear 5 114 135 doi:10.1016/0043-1648(62)90235-1
27. WB Rowe MN Morgan HS Qi 1993 Effect of deformation on the contact area in grinding CIRP Ann 42 409 412 doi:10.1016/S0007-8506(07)62473-1
28. S Malkin NH Cook 1971 The wear of grinding wheels, part 2-fracture wear J Eng Ind 93 1129 1133
29. ZB Hou R Komanduri 2003 On the mechanics of the grinding process - Part I. Stochastic nature of the grinding process Int J Mach Tools Manuf 43 1579 1593 doi:10.1016/S0890-6955(03)00186-X
30. Park HW (2008) Development of micro-grinding mechanics and machine tools, Ph.D. dissertation, Georgia Institute of Technology, Atlanta, USA