Statistical design for recycling kaolin processing waste in the manufacturing of mullite-based ceramics

Materials Research

Volumn 12, Issue 2, 2009, Pages 201-209

  Menezes, Romualdo Rodrigues ^a   Brasileiro, Maria Isabel ^a   Gonçalves, Wherllyson Patricio ^a   Santana, Lisiane Navarro de Lima ^a   Neves, Gelmires Araújo ^a   Ferreira, Heber Sivini ^a   Ferreira, Heber Carlos ^a  

^a FEDERAL UNIVERSITY OF CAMPINA GRANDE   (Brazil)

Author keywords

Design of mixture experiments; Mullite; Recycling; Waste materials

Indexed keywords

ALUMINA; CERAMIC MATERIALS; KAOLIN; MANUFACTURE; MIXTURES; MULLITE; PROCESSING; RECYCLING; REGRESSION ANALYSIS; SILICATE MINERALS; WASTES; WATER ABSORPTION;

ANALYSIS AND VERIFICATIONS; DESIGN OF MIXTURE EXPERIMENT; ECONOMIC STANDPOINTS; ENVIRONMENTAL CONTAMINATION; MINERAL EXTRACTION; MODULUS OF RUPTURE; PROCESSING INDUSTRY; STATISTICAL DESIGN;

CLAY;

EID: 68649116303     PISSN: 15161439     EISSN: None     Source Type: Journal    
DOI: 10.1590/S1516-14392009000200015     Document Type: Article

References (30)

1. Acchar W, Vieira FA, Segadães AM. Using ornamental stone cutting rejects as raw materials for red clay ceramic products: properties and microstructure development. Materials Science and Engineering A. 2006; 435-436:606-610.
2. Segadães AM. Use of phase diagrams to guide ceramic production from wastes. Advances in Applied Ceramics. 2006; 105(1):46-54.
3. Moreira JMS, Manhães JPVT, Holanda JNF. Processing of red ceramic using ornamental rock powder waste. Journal of Materials Processing Technology. 2008; 196(1-3):88-93.
4. Tulyaganov DU, Olhero SMH, Ribeiro MJ, Ferreira JMF, Labrincha JA. Mullite-alumina refractory ceramics obtained from mixtures of natural common materials and recycled Al-rich anodizing sludge. Journal of Materials Synthesis and Processing. 2002; 10(6):311-318.
5. Souza LPF, Mansur HS. Production and characterization of ceramic pieces obtained by slip casting using powder wastes. Journal of Materials Processing Technology. 2004; 145(1):14-20.
6. Menezes RR, Ferreira HS, Neves GA, Ferreira HC. Uso de rejeitos de granitos como matérias-primas cerâmicas (Use of granite sawing wastes as ceramic raw-materials). Cerâmica. 2002; 48(306):1-9.
7. Menezes RR, Neves GA, Ferreira HC, Lira HL. Recycling of granite industry waste from the northeast region of Brazil. Environmental Management and Health. 2002; 13(2):134-141.
8. Menezes RR, Ferreira HS, Neves GA, Lira HL, Ferreira HC. Use of granite sawing wastes in the production of ceramic bricks and tiles. Journal of the European Ceramic Society. 2005; 25(7):1149-1158.
9. Almeida RR. Reciclagem de res-aciduo de caulim e granito para produção de blocos e telhas [Dissertation]. Campina Grande: Federal University of Campina Grande; 2006.
10. Brasileiro MI, Oliveira DHS, Lira HL, Santana LNL, Neves GA, Novaes AP. et al. Mullite preparetion from kaolin residue. Materials Science Forum 2006; 530-531:625-630.
11. Parka YM, Yanga TY, Yoon SY, Stevens R, Park HC. Mullite whiskers derived from coal fly ash. Materials Science and Engineering A. 2007; 454-455:518-522.
12. Costa Oliveira FA, Livramento V, Delmas F. Novel mullite-based ceramics manufactured from inorganic wastes II: Mechanical behaviour. Journal of Materials Processing Technology 2008; 195(1-3):255-259.
13. Costa Oliveira FA, Livramento V, Delmas F. Novel mullite-based ceramics manufactured from inorganic wastes I. Densification behavior. Journal of Materials Processing Technology. 2008; 196(1-3):101-108.
14. Kim YW, Kim HD, Park CB. Processing of microcellular mullite. Journal of the American Ceramic Society. 2005; 88(12):3311-3315.
15. Correia SL, Oliveira APN, Hotza D, Segadães AM. Properties of triaxial porcelain bodies: Interpretation of statistical modeling. Journal of the American Ceramic Society. 2006; 89(11):3356-3365.
16. Cornell JA. Experiments with mixtures: designs, models and the analysis of mixture data. 3 ed. New York: Wiley Interscience; 2002. p. 404.
17. Myers RH, Montgomery DC. Response surface methodology: process and product optimization using designed experiments. New York: Wiley Interscience; 2002. p. 230.
18. Correia SL, Hotza D, Segadães AM. Simultaneous optimization of linear firing shrinkage and water absorption of triaxial ceramic bodies using experiments design. Ceramics International. 2004; 30(6):917-922.
19. Correia SL, Hotza D, Segadães AM. Application of mathematical and statistical strategies to optimize ceramic bodies: effects of raw materials on the technological properties. Ceramic Forum International. 2005; 82(1-2):E39-E43.
20. Chick LA, Piepel G. Statistically designed optimization of a glass composition. Journal of the American Ceramic Society. 1984; 67(12):763-768.
21. Correia SL, Curto KAS, Hotza D, Segadães AM. Using statistical techniques to model the flexural strength of dried triaxial ceramic bodies. Journal of the European Ceramic Society. 2004; 24(9):2813-2818.
22. Khalfaoui A, Hajjaji M, Kacim S, Baçaoui A. Evaluation of the simultaneous effects of firing cycle parameters on technological properties and ceramic suitability of a raw clay using the response surface methodology. Journal of the American Ceramic Society. 2006; 89(5):1563-1567.
23. Nyutu EK, Suib SL. Experiment design in the deposition of BN interface coatings on SiC fibers by chemical vapor deposition. Surface & Coating Technology. 2006; 201(6):2741-2748.
24. Piepel G, Redgate T. Mixture experiment techniques for reducing the number of components applied for modeling waste glass sodium release. Journal of the American Ceramic Society. 1997; 80(12):3038-3044.
25. Ahm JH, Lee YP, Rhee JS. Investigation of refolding condition for Pseudomonas fluorescens lipase by response surface methodology. Journal of Biotechnology. 1997; 54(3):151-160.
26. Yahia A, Khayat KH. Experiment design to evaluate interaction of high-range water-reducer and antiwashout admixture in high-performance cement grout. Cement and Concrete Research. 2001; 31(5):749-757.
27. Menezes RR, Almeida RR, Santana LNL, Neves GA, Lira HL, Ferreira HC. Análise da co-utilização do resíduo do beneficiamento do caulim e serragem de granito para produção de blocos e telhas cerâmicos. Cerâmica. 2007a; 53(326):192-199.
28. Menezes RR, Almeida RR, Santana LNL, Ferreira HS, Neves GA, Ferreira HC. Utilização do resíduo do beneficiamento do caulim na produção de blocos e telhas cerâmicos. Matéria. 2007b; 12(1):226-236.
29. Montgomery DC. Design and analysis of experiments. 5 ed. New York: Wiley Interscience; 2001. p. 378.
30. Campos LFA, Menezes RR, Lisboa D, Santana LNL, Neves GA, Ferreira HC. Planejamento experimental no estudo da maximização do teor de resíduos em blocos e revestimentos cerâmicos. Cerâmica. 2007; 53(328):373-380.