Simulation concept for predicting workpiece vibrations in five-axis milling

Machining Science and Technology

Volumn 13, Issue 2, 2009, Pages 196-209

  Kersting, P ^a   Biermann, D ^a  

^a TU DORTMUND UNIVERSITY   (Germany)

Author keywords

Milling simulation; Thin walled components; Workpiece vibration

Indexed keywords

DYNAMIC BEHAVIORS; FAST SIMULATION; FINITE ELEMENT MODELS; FIVE-AXIS MACHINING; FIVE-AXIS MILLING; FORCE CALCULATION; HIGH STIFFNESS; MACHINING PROCESS; MATERIAL REMOVAL; MILLING PROCESS; MILLING SIMULATION; MILLING TOOLS; SIMULATION RESULT; THIN-WALLED COMPONENTS; TURBINE BLADE; UNDESIRABLE EFFECTS; WORK PIECE SURFACE; WORK PIECES; WORKPIECE VIBRATION;

CUTTING TOOLS; MACHINING CENTERS; THIN WALLED STRUCTURES;

MILLING (MACHINING);

EID: 68649104979     PISSN: 10910344     EISSN: 15322483     Source Type: Journal    
DOI: 10.1080/10910340903005039     Document Type: Article

References (21)

1. Altintas, Y. (2000) Manufacturing Automation - Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design, Cambridge University Press, Cambridge, UK.
2. Altintas, Y.; Brecher, C.; Weck, M.; Witt, S. (2005) Virtual machine tool. CIRP Annals - Manufacturing Technology, 54(2): 651-674.
3. Altintas, Y.; Weck, M. (2004) Chatter stability of metal cutting and grinding. CIRP Annals - Manufacturing Technology, 53(2): 619-642.
4. Atlar, S.; Budak, E.; Özgüven, H.N. (2008) Modeling part dynamics and chatter stability in machining considering material removal. In: Proceedings of the 1st International Conference on Process Machine Interactions (PMI 2008), pp. 61-72, ISBN 978-3-939026-95-2.
5. Coffignal, G.; Lorong, P.; Planchat, J.; Yaqub, S.; Larue, A. (2006) Virtual machining: A general approach to deal with flexible workpieces. In: Micari, F., Filice, L. (eds.) Proceedings of the 10th CIRP International Workshop on Modeling of Machining Operations, Reggio Calabria (Italy), August 27-28, pp. 477-483.
6. Corduan, N.; Costes, J.-P.; Lapujoulade, F.; Larue, A. (2006) Experimental approach of milling stability of thin walled parts, comparison with time domain simulation. In: Grabec, I., Govekar, E. (eds.) Proceedings of the 9th CIRP International Conference on Modeling of Machining Operations, Bled (Slovenia), May 11-12, pp. 131-137.
7. Denkena, B.; Schmidt, C. (2007) Experimental investigation and simulation of machining thinwalled workpieces. In: SpringerLink, http://dx.doi.org/10. 1007/s11740-007-0017-9.
8. Foley, J.D.; Van Dam, A.; Feiner, S.K.; Hughes, J.F. (1995) Computer Graphics, Principles and Practices, Addison-Wesley Professional, New York.
9. Gonzalo, O.; Peigne, G.; Gonzalez, D. (2006) Thin-walled features high speed machining simulation. In: Grabec, I., Govekar, E. (eds.) Proceedings of the 9th CIRP International Conference on Modeling of Machining Operations, Bled (Slovenia), May 11-12, pp. 131-137.
10. Kersting, P.; Biermann, D. (2008) Simulation concept for predicting regenerative workpiece vibrations in five-axis milling. In Proceedings of the 11th CIRP Conference on Modeling of Machining Operations, September 16-18, 2008, Gaithersburg, MD, USA, pp. 179-186.
11. Ning, H.; Zhigang, W.; Chengyu, J.; Bing, Z. (2003) Finite element method analysis and control stratagem for machining deformation of thin-walled components. Journal of Material Process Technology, 139: 332-336.
12. Shewchuk, J.R. (1994) An Introduction to the Conjugate Gradient Method Without the Agonizing Pain, School of Computer Science, Carnegie Mellon University Pittsburgh.
13. Surmann, T. (2006) Geometric model of the surface structure resulting from the dynamic milling process. In: Grabec, I., Govekar, E. (eds.) Proceedings of the 9th CIRP International Conference on Modeling of Machining Operations, May 11-12, Bled, Slovenia, pp. 187-192.
14. Surmann, T.; Biermann, D. (2008) The effect of tool vibrations on the flank surface created by peripheral milling. CIRP Annals - Manufacturing Technology, 57: 375-378.
15. Surmann, T.; Enk, D. (2007) Simulation of milling tool vibration trajectories along changing engagement conditions. International Journal of Machine Tools and Manufacture, 47(9): 1442-1448.
16. Tsai, J.S.; Liao, C.L. (1999) Finite-element modeling of static surface errors in peripheral milling of thin-walled workpieces. Journal of Material Process Technology, 95: 235-246.
17. Weinert, K.; Kersting, P.; Surmann, T.; Biermann, D. (2008) Modeling regenerative workpiece vibrations in five-axis milling. Production Engineering, 3: 255-260.
18. Weinert, K.; Surmann, T. (2001) Approaches for modeling engagement conditions in milling simulations. In: van Luttervelt, C.A. (ed.) 4th CIRP International Workshop Modeling of Machining Operations, Delft (The Netherlands), August 17-18, pp. 67-69.
19. Weinert, K.; Surmann, T. (2006) Modeling of surface structures resulting from vibrating milling tools. Production Engineering - Research and Development, Annals of the German Academic Society for Production Engineering, XIII (2): 133-138.
20. Zatarain, M.; Bediaga, I.; Munoa, J.; Lizarralde, R. (2008) Stability of milling processes with continuous spindle speed variation: Analysis in the frequency and time-domains, and experimental correlation. CIRP Annals - Manufacturing Technology, 57: 379-384.
21. Zienkiewicz, O.Z. (2005) The Finite Element Method, 6th edition, Butterworth Heinemann, New York.