Quality-assured setup planning based on the stream-of-variation model for multi-stage machining processes

IIE Transactions (Institute of Industrial Engineers)

Volumn 41, Issue 4, 2009, Pages 323-334

  Liu, Jian ^a   Shi, Jianjun ^a   Hu, Jack ^a  

^a UNIVERSITY OF MICHIGAN   (United States)

Author keywords

Multi stage machining processes; Setup planning; Variation propagation

Indexed keywords

CRACK PROPAGATION; MACHINING CENTERS; QUALITY CONTROL;

DIMENSIONAL VARIATIONS; MANUFACTURING FEATURES; MULTI-STAGE MACHINING PROCESSES; OPTIMIZATION PROBLEMS; PRODUCT CHARACTERISTICS; PRODUCT QUALITIES; QUALITY SPECIFICATIONS; QUANTITATIVE EVALUATIONS; SETUP PLANNING; SIGNIFICANT IMPACTS; VARIATION MODELS; VARIATION PROPAGATION;

MACHINING;

EID: 59749100200     PISSN: 0740817X     EISSN: 15458830     Source Type: Journal    
DOI: 10.1080/07408170802108526     Document Type: Article

References (24)

1. Cai, W., Hu, S. J. and Yuan, J. (1997) A variational method of robust fixture configuration design for 3-D workpieces. Transactions of the ASME, Journal of Manufacturing, Science and Engineering, 199, pp. 593-602.
2. Chen, H. (1994) A multivariate process capability index over a rectangular solid tolerance zone. Statistica Sinica, 4, pp. 749-758.
3. Chen, Y., Ding, Y., Jin, J. and Ceglarek, D. (2006) Integration of process-oriented tolerancing and maintenance planning in design of multistation manufacturing processes. IEEE Transactions on Automation Science and Engineering, 3:4, pp. 440-453.
4. Denardo, E. V. (2003) Dynamic programming: Models and applications, Dover Publications, Mineola, New York
5. Ding, Y., Ceglarek, D. and Shi, J. (2002) Design evaluation of multi-station assembly processes by using state space approach. Transactions of the ASME, Journal of Mechanical Design, 124:3, pp. 408-418.
6. Ding, Y., Jin, J., Ceglarek, D. and Shi, J. (2005) Process-oriented tolerancing for multi-station assembly systems. IIE Transactions, 37:6, pp. 493-508.
7. Hu, S. J. (1997) Stream-of-variation theory for automotive body assembly. CIRP Annals-Manufacturing Technology, 46:1, pp. 1-6.
8. Huang, S. H. (1998) Automated setup planning for lathe machining. Journal of Manufacturing Systems, 17:3, pp. 196-208.
9. Huang, S. H. and Liu, Q. (2003) Rigorous application of tolerance analysis in setup planning. Int. J. Adv. Mfg. Tech., 21:3, pp. 196-207.
10. Huang, W., Lin, J., Bezdecny, M. R., Kong, Z. and Ceglarek, D. (2007) Stream-of-variation modeling I: A generic 3D variation model for rigid body assembly in single station assembly processes. Transactions of the ASME, Journal of Manufacturing Science and Engineering, 129:4, pp. 821-831.
11. Huang, W., Lin, J., Kong, Z. and Ceglarek, D. (2007) Stream-of-variation (SOVA) modeling II: A generic 3D variation model for rigid body assembly in multi station assembly processes. Transactions of the ASME, Journal of Manufacturing Science and Engineering, 129:4, pp. 832-842.
12. Jackson, J. E. (1991) Multivariate Quality Control: 40 years later. Statistical Process Control in Manufacturing, pp. 123-138. Marcel Dekker, New York
13. Jin, J. and Shi, J. (1999) State space modeling of sheet metal assembly for dimensional control. ASME Transactions, Journal of Manufacturing Science and Engineering, 121, pp. 756-762.
14. Kim, P. and Ding, Y. (2004) Optimal design of fixture layout in multistation assembly processes. IEEE Transactions on Automotive Science and Engineering, 1:2, pp. 133-145.
15. Mantripragada, R. and Whitney, D. E. (1998) The datum flow chain: A systematic approach to assembly design and modeling. Research in Engineering Design-Theory Applications and Concurrent Engineering, 10:3, pp. 150-165.
16. Maropoulos, P. G. (1995) Review of research in tooling technology, process modeling and process planning part II: Process planning. Computer Integrated Manufacturing Systems, 8:1, pp. 13-20.
17. Ong, S. K., Ding, J. and Nee, A. Y. C. (2002) Hybrid GA and SA dynamic set-up planning optimization. International Journal of Production Research, 40:18, pp. 4697-4719.
18. Ren, Y., Ding, Y. and Zhou, S. (2006) A data mining approach to study the significance of nonlinearity in multistation assembly processes. IIE Transactions, 38:12, pp. 1069-1083.
19. Rong, Y. and Bai, Y. (1996) Machining accuracy analysis for computer-aided fixture design verification. Transactions of the ASME, Journal of Manufacturing Science and Engineering, 118:3, pp. 289-300.
20. Shi, J. (2006) Stream of Variation Modeling and Analysis for Multistage Manufacturing Processes, CRC Press, Boca Raton, FL
21. Song, H., Yang, Y. and Rong, Y. (2005) Monte Carlo simulation-based tolerance stack up analysis for production planning. Proceedings of the 9th CIRP International Seminar on Computer-aided Tolerancing (CD-ROM) Tempe AZ, USA
22. Xu, N. and Huang, S. H. (2006) Multiple attributes utility analysis in setup plan evaluation. Transactions of the ASME, Journal of Manufacturing Science and Engineering, 128, pp. 220-226.
23. Zhang, H. C., Huang, S. H. and Mei, J. (1996) Operational dimensioning and tolerancing in process planning: Setup planning. International Journal of Production Research, 34:7, pp. 1841-1858.
24. Zhou, S., Huang, Q. and Shi, J. (2003) State space modeling of dimensional variation propagation in multistage machining process using differential motion vectors. IEEE Transactions on Robotics and Automation, 19:2, pp. 296-309.