Integration of thermo-dynamic spindle and machining simulation models for a digital machining system

International Journal of Advanced Manufacturing Technology

Volumn 40, Issue 7-8, 2009, Pages 648-661

  Li, Hongqi ^a   Shin, Yung C ^a  

^a PURDUE UNIVERSITY   (United States)

Author keywords

Digital machining system; Mechanistic modeling; Simulation; Virtual machining

Indexed keywords

CUTTING TOOLS; GRINDING (MACHINING); INTEGRATION; MACHINE TOOLS; MACHINERY; MACHINING CENTERS;

ANALYSIS MODELS; APPLICATION LEVELS; DIGITAL MACHINING SYSTEM; GENERAL BASE; LEVEL MODELS; MACHINING PROCESS; MACHINING PROCESS SIMULATIONS; MACHINING SIMULATIONS; MECHANISTIC MODELING; MECHANISTIC MODELS; MODAL SUPERPOSITION METHODS; SIMULATION; VIRTUAL MACHINING;

MACHINING;

EID: 59249108968     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-008-1394-8     Document Type: Article

References (43)

1. KF Ehmann R DeVor E DeMeter D Dornfeld S Kapoor J Ni K Rajurkar Y Shin J Sutherland 1997 A framework for a Virtual Machine Tool (VMT) Transactions NAMRI/SME 25 143 148
2. F Kimura 1993 Product and process modelling as a kernel for virtual manufacturing environment CIRP Ann 42 147 150
3. R Koenigsberger AJP Sabberwal 1961 An investigation into the cutting force pulsations dring milling operations Int J Mach Tool Des Res 1 15 33
4. E Budak Y Altintas EJA Armarego 1996 Prediction of milling force coefficients from orthogonal cutting data Trans ASME, J Eng Ind 118 216 223
5. YC Shin AJ Waters 1997 An improved method to determine cutting force coefficients for mechanistic modeling of machining processes Int J Mach Tools Manufact 37 1337 1351
6. HJ Fu RE DeVor SG Kapoor 1984 A mechanistic model for the prediction of the force system in face milling operations Trans ASME, J Eng Ind 106 1 81 88
7. YC Shin AJ Waters 1994 Face milling process modeling with structural nonlinearity Trans NAMRI/SME 22 157 163
8. WA Kline RE DeVor JR Lindberg 1982 The prediction of cutting forces in end milling with application to cornering cuts Int J Mach Tool Des Res 22 7 22
9. Campomanes M, Altintas Y (2001) An improved time domain simulation for dynamic milling at small radial immersions and large depth of cut. Proc 2001 ASME IMECE, New York, NY, MED 12:39-47
10. H Li YC Shin 2006 A comprehensive dynamic end milling simulation model Trans ASME, J Manuf Sci Eng 128 1 86 95
11. HS Feng CH Meng 1994 The prediction of cutting forces in the ball-end milling processes I. Model formulation and model building procedure Int J Mach Tools Manufact 34 697 710
12. Y Altintas P Lee 1998 Mechanics and dynamics of ball end milling Trans ASME, J Manuf Sci Eng 120 684 692
13. Endres WJ, Sutherland JW, DeVor RE, Kapoor SG (1990) A dynamic model of the cutting force system in the turning process. Proc Monitoring and Control for Manufacturing Processes ASME PED 44:193-212
14. B Rao YC Shin 1999 A comprehensive dynamic cutting force model for chatter prediction in turning Int J Mach Tool & Manu 39 10 1631 1654
15. BE Clancy YC Shin 2002 A comprehensive chatter prediction model for face turning operation including the tool wear effect Int J Mach Tool & Manu 42 1035 1044
16. GM Zhang SG Kapoor 1987 Dynamic modeling and analysis of the boring machining system Trans ASME, J Manuf Sci Eng 109 219 226
17. Rao B (2002) Modeling and analysis of high speed machining of aerospace alloys, Ph.D. Dissertation, Purdue University
18. PV Bayly SA Mentzler AJ Schaut KA Young 2001 Theory of torsional chatter in twist drills: Model, stability analysis and composition to test Trans ASME, J Manuf Sci Eng 123 552 561
19. H Li YC Shin 2006 A time-domain dynamic model for chatter prediction of cylindrical plunge grinding processes Trans ASME, J Manuf Sci Eng 128 2 404 415
20. H Li YC Shin 2006 Wheel regenerative chatter of surface grinding Trans ASME, J Manuf Sci Eng 128 2 393 403
21. H Li YC Shin 2007 A time domain dynamic simulation model for stability prediction of infeed centerless grinding processes Trans ASME, J Manuf Sci Eng 129 3 539 550
22. Tani G, Bedini R, Fortunato A, Mantega C (2005) Dynamic hybrid modeling of the vertical z axis in an HSM machining center towards virtual machining, ASME DETC2005-84810
23. V Gagnol BC Bourzgarrou P Ray C Barra 2007 Stability-based spindle design optimization Trans ASME, J Manuf Sci Eng 129 2 407 415
24. YC Shin 1992 Bearing non-linearity and stability analysis in high speed machining Trans ASME, J Eng Ind 114 1 23 30
25. Wang KF, Shin YC, Chen CH (1991) On the natural frequencies of high-speed spindles with angular contact bearings. Proc Institution of Mechanical Engineers, Part C: J Mech Eng Sci 205(C3):147-154
26. CH Chen KW Wang YC Shin 1994a An integrated approach toward the modeling and dynamic analysis of high speed spindles - part I: System model Trans ASME, J Vib Acoust 116 506 513
27. CH Chen KW Wang 1994b An integrated approach toward the modeling and dynamic analysis of high speed spindles - part II: Dynamics under moving end load Trans ASME, J Vib Acoust 116 514 522
28. J Tian SG Hutton 2001 Chatter instability in milling systems with flexible rotating spindles-a new theoretical approach Trans ASME, J Manuf Sci Eng 123 1 9
29. Shaw MC (1996) Principles of abrasive processing. Oxford
30. Y Shuzi 1981 A study of the static stiffness of machine tool spindles Int J Mach Tool Des Res 21 1 23 40
31. KJH Al-Shareef JA Brandon 1990b On the effects of variation in the design parameters on the dynamic performance of machine tool spindle-bearing system Int J Mach Tool Manufact 30 3 431 445
32. BR Jorgensen YC Shin 1997 Dynamics of machine tool spindle/bearing systems under thermal growth Trans ASME, J Tribol 119 4 875 882
33. BR Jorgensen YC Shin 1998 Dynamics of spindle-bearing systems at high speeds including cutting load effects Trans ASME, J Manuf Sci Eng 120 387 394
34. JM DeMul JM Vree DA Maas 1989 Equilibrium and associated load distribution in ball and roller bearings loaded in five degrees of freedom while neglecting friction - part I: General theory and application to ball bearings Trans ASME, J Tribol 111 149 155
35. H Li YC Shin 2004 Integrated dynamic thermo-mechanical modeling of high speed spindles, part 1: Model development Trans ASME, J Manuf Sci Eng 126 148 158
36. H Li YC Shin 2004 Integrated dynamic thermo-mechanical modeling of high speed spindles, part 2: Solution procedure and validations Trans ASME, J Manuf Sci Eng 126 1 159 167
37. H Li YC Shin 2004 Analysis of bearing configuration effects on high speed spindles using an integrated dynamic thermo-mechanical spindle model Int J Mach Tool Manufact 44 4 347 364
38. SW Hong DM Shamine YC Shin 1999 An in-situ identification method for joint parameters in mechanical structures Trans ASME, J Vib Acoust 121 3 363 372
39. DM Shamine YC Shin 1999 Effects of axial and radial loading on no. 50 taper joint stiffness Trans North Am Manuf Res Inst SME 27 111 116
40. Cao Y, Altintas (2007) Modeling of spindle-bearing and machine tool systems for virtual simulation of milling operations. Int J Mach Tools Manuf 47:1342-1350
41. A Erturk E Budak HN Ozguven 2007 Selection of design and operational parameters in spindle-holder-tool assemblies for maximum chatter stability by using a new analytical model Int J Mach Tool Manufact 47 1401 1409
42. YC Shin AJ Waters 1998 Framework for a machining advisory system with application to facemilling operation J Intell Manuf 9 3 225 234
43. HD Nelson 1980 A finite rotating shaft element using Timoshenko beam theory Trans ASME, J Mech Des 102 793 803