Architecture for a neural expert system for condition-based maintenance of blanking

International Journal of Materials and Product Technology

Volumn 32, Issue 4, 2008, Pages 447-459

  De Boer, Thomas W ^a   Klingenberg, Warse ^a  

^a UNIVERSITY OF GRONINGEN   (Netherlands)

Author keywords

Artificial neural network; Blanking; CBM; Condition based maintenance; Expert system; Hybrid architecture; In process control; Tool wear

Indexed keywords

EXPERT SYSTEMS; MAINTENANCE; NETWORK ARCHITECTURE; NEURAL NETWORKS; PUNCHING; SHEET METAL; WEAR OF MATERIALS;

BLANKING; CONDITION BASED MAINTENANCE; HYBRID ARCHITECTURES; IN-PROCESS CONTROL; TOOL WEAR;

COMPUTER ARCHITECTURE;

EID: 58049169341     PISSN: 02681900     EISSN: None     Source Type: Journal    
DOI: 10.1504/IJMPT.2008.022146     Document Type: Article

References (37)

1. Archard, J.F. (1953) 'Contacts and rubbing of flat surfaces', Journal of Applied Physics, Vol. 24, pp.981-988.
2. Breitling, J., Pfeiffer, B., Altan, T. and Siegert, K. (1997) 'Process control in blanking', Journal of Materials Processing Technology, Vol. 71, pp.187-192.
3. Burman, R. (1995) Manufacturing Management Principles and Systems, New York: McGraw-Hill.
4. Choudhury, S.K. and Kishore, K.K. (2000) 'Tool wear measurement in turning using force ratio', International Journal of Machine Tools and Manufacture, Vol. 40, pp.899-909.
5. Choy, C.M. and Balendra, R. (1996) 'Experimental analysis of parameters influencing sheared-edge profiles', Proceedings 4th International Conference on Sheet Metal, University of Twente, The Netherlands, Vol. II, pp.101-110.
6. Christer, A.H. (1992) 'A model of condition based maintenance of a production plant', International Journal of Production Research, Vol. 30, No. 9, pp.2199-2211.
7. El-Wardany, T.I., Gao, D. and Elbestawi, M.A. (1996) 'Tool condition monitoring in drilling using vibration signature analysis', International Journal of Machine Tools and Manufacture, Vol. 36, No. 6, pp.687-711.
8. Emmanouilidis, C., Jantunen, E. and MacIntyre, J. (2006) 'Flexible software for condition monitoring, incorporating novelty detection and diagnostics', Computers in Industry, Vol. 57, No. 6, pp.516-527.
9. Faura, F., Sebastian, M.A. and Zamora, R. (2001) 'A decision support system for sheet metal blanking process parameter selection', Journal of Materials Processing Technology, Vol. 118, pp.371-376.
10. Gray, T.G.F. (1988) in I. Curbishley (Ed). Tensile Testing, Mechanical Testing, The Institute of Metals, London.
11. Hambli, R. (2002) 'Prediction of burr height formation in blanking processes using neural network', International Journal of Mechanical Sciences, Vol. 44, pp.2089-2102.
12. Hernandez, J.J., France, P., Estrems, M. and Faura, F. (2006) 'Modelling and experimental analysis of the effects of tool wear on form errors in stainless steel blanking', Journal of Materials Processing Technology, Vol. 180, Nos. 1-3, pp.143-150.
13. Jantunen, E. (2002) 'A summary of methods applied to tool condition monitoring in drilling', International Journal of Machine Tools and Manufacture, Vol. 42, pp.997-1010.
14. Jardine, A.K.S., Lin, D. and Banjevic, D. (2006) 'A review on machinery diagnostics and prognostics implementing condition-based maintenance', Mechanical Systems and Signal Processing, Vol. 20, pp. 1483-1510.
15. Klingenberg, W. and De Boer, T.W. (2008) 'Condition based maintenance in punching/blanking of sheet metal', International Journal of Machine Tools and Manufacture, April 2008, Vol. 48, No. 5, pp.589-598.
16. Klingenberg, W. and Singh, U.P. (2003) 'Finite element simulation of the punching/blanking process using in-process characterisation of mild steel', Journal of Materials Processing Technology, Vol. 134, No. 3, pp.296-302.
17. Klingenberg, W. and Singh, U.P. (2005) 'Design and optimisation of punching/blanking systems aided by experimental modelling', International Journal of Vehicle Design, Vol. 39, Nos. 1/2, pp. 125-139.
18. Klingenberg, W. and Singh, U.P. (2006) 'Further observations and review of numerical simulations of sheet metal punching', International Journal of Advanced Manufacturing Technology, Vol. 30, Nos. 7-8, pp.638-644.
19. Ko, D.C. and Kim, B.M. (2000) 'Development of an analytical scheme to predict the need for tool regrinding in shearing processes', International Journal of Machine Tools and Manufacture, Vol. 40, pp.1329-1349.
20. Lange, K. (1985) Handbook of Metal Forming, New York: McGraw-Hill.
21. Lee, W.B., Cheung, CF., Chiu, W.M. and Chan, L.K. (1997) 'Automatic supervision of blanking tool wear using pattern recognition analysis', International Journal of Machine Tools and Manufacture, Vol. 37, No. 8, pp.1079-1095.
22. Lin, CC. and Tseng, H.Y. (2005) 'A neural network application for reliability modeling and condition-based predictive maintenance', International Journal of Advanced Manufacturing Technology, Vol. 25, Nos. 1-2, pp. 174-179.
23. Lin, Z. and Chang, D. (2004) 'A new tool wear examination method model by least square method for shearing process of thin metal sheet', Journal of Manufacturing Science and Engineering, Vol. 126.pp.395-404.
24. Luo, S.Y. (1997) 'Studies on the wear conditions and the sheared edges in punching', Wear, Vol. 208, pp.81-90.
25. Moore, W.J. and Starr, A.G. (2006) 'An intelligent maintenance system for continuous cost-based prioritization of maintenance activities', Computers in Industry, Vol. 57, No. 6, pp.595-606.
26. Moubray, J. (1997) Reliability-Centred Maintenance, 2nd edition, Oxford, England: Butterworth-Heinemann.
27. Negnivitsky, M. (2002) Artificial Intelligence, Harlow, UK: Addison Wesley/Pearson.
28. Raj, K.H., Sharma, R.S., Srivastava, S. and Patvardhan, C. (2000) 'Modelling of manufacturing processes with ANNs for intelligent manufacturing', International Journal of Machine Tools and Manufacture, Vol. 40, pp.851-868.
29. Rehorn, A.G., Jiang, J. and Orban, P.E. (2005) 'State-of-the-art methods and results in tool condition monitoring: a review', International Journal of Advanced Manufacturing Technology, Vol. 26, Nos. 7-8, pp.693-710.
30. Russel, S.J. and Norvig, P. (1995) Artificial Intelligence: A Modern Approach, NJ, USA: Prentice Hall.
31. Singh, U.P., Klingenberg, W. and Urquhart, W. (1994) 'Effect of tool geometry on punching performance', Journal of Engineering for Industry - Transactions ASME, Vol. 116, pp.508-513.
32. Szecsi, T. (1999) 'A DC motor based cutting tool condition monitoring system', Journal of Materials Processing Technology, Vols. 92-93, pp.350-354.
33. Tsang, A.H.C (1995) 'Condition-based maintenance: tools and decision making', Journal of Quality in Maintenance Engineering, Vol. 1, No. 3, pp.3-17.
34. Veenstra, P.C. and Ramaekers, J.A.H. (1978) 'A criterion for critical tool wear in blanking', Annals of the CIRP, Vol. 27, pp.157-158.
35. Waeyenbergh, G. and Pintelon, L. (2004) 'Maintenance concept development: a case study', International Journal of Production Economics, Vol. 89, No. 3, pp.395-405.
36. Wang, W. (2007) 'A two-stage prognosis model in condition based maintenance', European Journal of Operational Research, Vol. 182, pp.1177-1187.
37. Zhou, Q. and Wierzbicki, T. (1996) 'A tension model of blanking and tearing of ductile metal plates', International Journal of Mechanical Sciences, Vol. 38, No. 3, pp.303-324.