Characterization and modelling of the residual stresses induced by belt finishing on a AISI52100 hardened steel

Journal of Materials Processing Technology

Volumn 208, Issue 1-3, 2008, Pages 187-195

  Rech, J ^a   Kermouche, G ^a   Grzesik, W ^b   Garcia Rosales C ^c   Khellouki, A ^a   Garcia Navas V ^c  

^a UNIVERSITÉ DE LYON   (France)

^b OPOLE UNIVERSITY OF TECHNOLOGY   (Poland)

^c CEIT   (Spain)

Author keywords

Belt finishing; Finite element model; Hard turning; Residual stresses; Superfinishing

Indexed keywords

ABRASIVES; CRANKSHAFTS; FINITE ELEMENT METHOD; GRINDING (MACHINING); HARDENING; LUBRICATION; PHOTORESISTS; RELIABILITY; RESIDUAL STRESSES; STEEL; STRENGTH OF MATERIALS; SURFACE ROUGHNESS; TURNING;

ABRASIVE FINISHING; ABRASIVE MACHINING; BEARING STEELS; BELT FINISHING; COMPRESSIVE RESIDUAL STRESSES; DRY TURNING; EXTERNAL-; FATIGUE PERFORMANCE; FINISHING OPERATIONS; FINISHING PROCESSES; FINITE ELEMENT MODEL; HARD TURNING; HARDENED STEELS; KEY PARAMETERS; PCBN TOOLS; PROCESS PARAMETERS; SUPERFINISHING; SURFACE FINISHING; SURFACE INTEGRITY; TECHNOLOGICAL PROCESSES; X-RAY DIFFRACTION;

AUTOMOTIVE INDUSTRY;

EID: 52949100220     PISSN: 09240136     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jmatprotec.2007.12.133     Document Type: Article

References (38)

1. Abrão A.M., and Aspinwall D.K. The surface integrity of turned and ground hardened bearing steel. Wear 196 (1996) 279-284
2. Barge M., Kermouche G., Gilles P., and Bergheau J.M. Experimental and numerical study of the ploughing part of abrasive wear. Wear 255 (2003) 30-37
3. Challen J.M., and Oxley P.L.B. An explanation of the different regimes of friction and wear using asperity deformation models. Wear 53 (1979) 229-243
4. Chou Y.K., Evans C.J., and Barash M.M. Experimental investigation on CBN turning of hardened AISI 52100 steel. J. Mater. Process. Technol. 124 (2002) 274-283
5. Coulon A. Effect of the honing drum upon the inducement of compressive residual stresses. J. Mech. Work. Technol. 8 (1983) 161-169
6. Cullity B.D. Elements of X-ray Diffraction. 2nd ed. (1978), Addison-Wesley Publishing Company, Inc
7. García Navas, V., 2006. Doctor Thesis. Optimización de Procesos de Mecanizado mediante Control de Tensiones Residuales y otros Parámetros de Integridad Superficial. Escuela Superior de Ingenieros (TECNUN), Universidad de Navarra, San Sebastián.
8. García-Navas V., Ferreres I., Marañón J.A., García-Rosales C., and Gil Sevillano J. Electro-discharge machining (EDM) versus hard turning and grinding-comparison of residual stresses and surface integrity generated in AISI O1 tool steel. J. Mater. Process. Technol 195 1-3 (2006) 186-194
9. Garcia-Navas V., Ferreres I., Maranon J.A., Garcia-Rosales C., and Gil-Sevillano J. Residual stresses generated in F-522 steel by different machining processes. Revista De Metalurgia 41 4 (2005) 266-279
10. Grzesik W., and Wanat T. Comparative assessment of surface roughness produced by hard machining with mixed ceramic tools including 2D and 3D analysis. J. Mater. Process. Technol. 169 (2005) 364-371
11. Grzesik W., and Wanat T. Surface finish generated in hard turning of quenched alloy steel parts using conventional and wiper ceramic inserts. Int. J. Mach. Tools Manuf. 47 (2007) 255-262
12. Guo Y.B., and Sahni J. A comparative study of hard turned and cylindrically ground white layers. Int. J. Mach. Tools Manuf. 44 (2004) 135-145
13. Hamdi H., Zahouani H., and Bergheau J.-M. Residual stresses computation in a grinding process. J. Mater. Process. Technol. 147/3 (2004) 277-285
14. Hashimoto F., Guo Y.B., and Warren A.W. Surface integrity difference between hard turned and ground surfaces and its impact on fatigue life. Ann. CIRP 55/1 (2006) 81-84
15. Johnsson K.L. Contact Mechanics (1985), Cambridge University Press
16. Kermouche G., and Bergheau J.M. Simulation numérique de la rayure des matériaux. Eur. J. Comput. Mech. 15 (2006) 221-232
17. Kermouche G., Loubet J.L., and Bergheau J.M. A 3D finite element procedure for modelling scratch test. Proceedings of the 10th International Conference Metrology and Properties of Engineering Surfaces. Saint-Etienne (2005). 2-86272-389-4 311-320
18. Khellouki A., Rech J., and Zahouani H. Influence of the belt finishing process on the surface texture obtained after hard turning. J. Eng. Manuf. 221 7 (2007) 1129-1137
19. Klocke F., and Liermann J. Roller burnishing of hard turned surfaces. Int. J. Mach. Tools Manuf. 38/3-5 (1998) 419-423
20. Klocke F., Brinksmeier E., and Weinert K. Capability profile of hard cutting and grinding processes. CIRP Ann. 54 2 (2005) 557-580
21. König W., Klinger M., and Link R. Machining hard materials with geometrically defined cutting edges-field of applications and limitations. CIRP Ann. 39 1 (1990) 61-64
22. Kundrak J., Bana V., and Gyani K. 3D topography of hard turned and ground surfaces. Proceedings of Third International Congress of Precision Machining (ICPM). Vienna (2005) 195-202
23. Lima J.G., Ávila R.F., Faustino M., and Davim J.P. Hard turning: AISI 4340 high strength low alloy steel and AISI D2 cold work tool steel. J. Mater. Process. Technol. 169 (2005) 388-395
24. Lu J. Handbook of Measurement of Residual Stresses (1996), The Fairmont Press, Inc.
25. Mankova I., and Markova G. Evaluation of surface microgeometry when grinding and finish turning of hardened steel. Proceedings of Third International Congress of Precision Machining (ICPM). Vienna (2005) 231-237
26. Matsumoto Y., Hashimoto F., and Lahoti G. Surface integrity generated by precision hard turning. Ann. CIRP 48/1 (1999) 59-62
27. Noyan I.C., and Cohen J.B. Residual stress. Measurement by diffraction and interpretation. Materials Research and Engineering (1987), Springer-Verlag
28. Ordas N. Residual stresses in tool steel due to hard-turning. J. Appl. Crystallogr. 36 (2003) 1135-1143
29. Peiter A., and Wern H. Simultaneous X-ray measurements in-situ of tri-axial stresses, Poisson's ratio and the stress free lattice spacing. Strain (1987) 103-107
30. Poulachon, G., 1999. Aspects phénoménologiques, mécaniques et métallurgiques en tournage c-BN des aciers durcis. PhD Thesis. ENSAM Cluny, France.
31. Rech J., and Moisan A. Surface integrity in finish hard turning of case-hardened steels. Int. J. Mach. Tools Manuf. 43 (2003) 543-550
32. Rech J., and Moisan A. Belt grinding: a way to optimize the surface integrity of cut surfaces. International conference MMSS 2003. Krakow (Poland), 24-26 September (2003). 83-912887-5-7 125-132
33. Sandvik Coromant, 2002. New developments in hard part machining. www.Sandvik Coromant.com.
34. Scott R.L., Kepplke R.K., and Miller M.H. The effect of processing induced near surface residual stresses on ball bearing fatigue. In: Bidwell J.B. (Ed). Rolling Contact Phenomenon (1962), Elsevier, Amsterdam 301-316
35. Stephenson, D.A., Agapiou, J.S., 2005. In: Marcel Dekker (Ed.), Metal Cutting Theory and Practice, New York, ISBN 0-8247-9579-2.
36. Tönshoff H.K., Arendt C., and Ben Amor R. Cutting of hardened steel. CIRP Ann. 49 1-2 (2000) 431-434 and 547-566
37. Wern H. Influence of measurement and evaluation parameters on stress distributions investigated by X-rays. Strain (1991) 127-136
38. Zhou J.M., Andersson M., and Stähl J.E. Identification of cutting errors in precision hard turning process. J. Mater. Process. Technol. 153-154 (2004) 746-750