Fracture properties of spray-dried powder compacts: Effect of granule size

Journal of the European Ceramic Society

Volumn 28, Issue 15, 2008, Pages 2823-2834

  Amoros J L ^a   Cantavella, V ^a   Jarque, J C ^a   Feliu C ^a  

^a INSTITUTO DE TECNOLOGÍA CERÁMICA   (Spain)

Author keywords

Clays; Green strength; Pressing

Indexed keywords

BRITTLE FRACTURE; BRITTLENESS; CERAMIC MATERIALS; CLAY MINERALS; CURING; DEWATERING; DRYING; FRACTURE FIXATION; FRACTURE MECHANICS; FRACTURE TOUGHNESS; GRANULATION; MATERIALS PROPERTIES; MECHANICAL PROPERTIES; PESTICIDES; POWDERS; SPEED; SPRAY DRYING; SPRAYING; STRENGTH OF MATERIALS; TILE;

CERAMIC PROCESSING; CERAMIC TILES; CLAYS; CRACK SIZES; DRIED POWDERS; ENVIRONMENTAL PROBLEMS; FIRED MATERIALS; FRACTURE PARAMETERS; FRACTURE PROPERTIES; GRANULE SIZE; GREEN COMPACTS; GREEN PRODUCTS; GREEN STRENGTH; LINEAR-ELASTIC FRACTURE MECHANICS; MECHANICAL BEHAVIOURS; MICROSTRUCTURAL CHARACTERISTICS; PRESSING; RED CLAY; TWO TYPES;

FRACTURE;

EID: 49849105830     PISSN: 09552219     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jeurceramsoc.2008.05.004     Document Type: Article

References (44)

1. Carneim T.J., and Green D.J. Mechanical properties of dry-pressed alumina green bodies. J. Am. Ceram. Soc. 84 7 (2001) 1405-1410
2. Kendall K. Influence of powder structure on processing and properties of advanced ceramics. Powder Technol. 58 (1989) 151-161
3. Hsieh H., and Fang T. Effect of green states on sintering behavior and microstructural evolution of high-purity barium titanate. J. Am. Ceram. Soc. 73 6 (1990) 1566-1573
4. Shinohara N., Okumiya M., Hotta T., Nakahira K., Naito M., and Uematsu K. Formation mechanisms of processing defects and their relevance to the strength in alumina ceramics made by powder compaction process. J. Mater. Sci. 34 (1999) 4271-4277
5. Kendall K., Alford N.McN., and Birchall J.D. The strength of green bodies. Brit. Ceram. Proc. 8 (1986) 255-265
6. Adams M.J. The strength of particulate solids. J. Powder Bulk Solids Technol. 9 (1985) 15-20
7. Mullier M.A., Seville J.P., and Adams M.J. A fracture mechanics approach to the breakage of particle agglomerates. Chem. Eng. Sci. 42 (1987) 667-677
8. Adams M.J., Williams D., and Williams J.G. The use of linear elastic fracture mechanics for particulate solids. J. Mater. Sci. 24 (1989) 1772-1776
9. Ennis B.J., and Sunshine G. On wear as a mechanism of granule attrition. Tribol. Int. 26 (1993) 319-327
10. Rooke D.P., and Cartwright D.J. Compendium of Stress Intensity Factor (1976), HMSO, London
11. Bortzmeyer D., Langguth G., and Orange D. Fracture mechanics of green products. J. Eur. Ceram. Soc. 11 (1993) 9-16
12. Lam D.C.C., and Kusakari K. Microstructure and mechanical properties relations for green bodies compacted from spray dried granules. J. Mater. Sci. 30 (1995) 5495-5501
13. Zhang Z., and Green D.J. Fracture toughness of spray-dried powder compacts. J. Am. Ceram. Soc. 85 (2002) 1330-1332
14. Uppalapati M., and Green D.J. Effect of relative humidity on the viscoelastic and mechanical properties of spray-dried powder compacts. J. Am. Ceram. Soc. 89 (2006) 1212-1217
15. 3 using four-point-bend specimens with straight-through and chevron notches. J. Am. Ceram. Soc. 63 (1980) 300-305
16. Munz D., Bubsey R.T., and Shannon Jr. J.L. Performance of chevron-notch short bar specimen in determining the fracture toughness of silicon nitride and aluminum oxide. J. Test. Eval. 8 (1980) 103-107
17. Kolhe R., Hui C., and Zehnder A.T. Effects of finite notch width on the fracture of chevron-notched specimens. Int. J. Fract. 94 (1998) 189-198
18. Coquard P., and Boistelle K. Thermodynamical approach to the brittle fracture of dry plasters. J. Mater. Sci. 31 (1996) 4573-4580
19. Ouchiyama N., Benbow J.J., and Bridgwater J. On the fracture toughness of extrudates and its relationship to rates of bulk particle attrition. Powder Technol. 51 (1987) 103-114
20. Bika D.G., Gentzler M., and Michaels J.N. Mechanical properties of agglomerates. Powder Technol. 117 (2001) 98-112
21. Jarque, J.C., Estudio del comportamiento mecánico de soportes cerámicos crudos. Mejora de sus Propiedades Mecánicas, Ph.D. thesis, Universitat Jaume I de Castelló, Castelló, 2001.
22. Amorós J.L., Felíu C., and Agramunt J.V. Mechanical strength and microstructure of green ceramic bodies. Ceram. Acta 8 6 (1996) 5-19
23. Mosser B.D., Reed J.S., and Varner J.R. The effect of granule size on green strength distributions of dry-pressed alumina compacts. In: Messing G.L., Fuller Jr. E.R., and Hausneer H. (Eds). Ceramic Transactions, Vol. 1, Ceramic Powder Science (1988), American Ceramic Society, Westerville 767-775
24. Mosser B.D., Reed J.S., and Varner J.R. Strength and Weibull modulus of sintered compacts of spray-dried granules. Ceram. Bull. 71 (1992) 105-109
25. Walker Jr. W.J., and Reed J.S. Influence of slurry parameters on the characteristics of spray-dried granules. J. Am. Ceram. Soc. 82 (1999) 1711-1719
26. Barnes H.A. Viscosity (2002), Cambrian Printers, Aberystwyth
27. Lukasiewicz S.J. Spray-drying ceramic powders. J. Am. Ceram. Soc. 72 (1989) 617-624
28. Mort P.H., Sabia R., Niesz D.E., and Riman R.E. Automated generation and analysis of powder compaction diagrams. Powder Technol. 79 (1994) 111-119
29. Balasubramanian S., Shanefield D.J., and Niesz D.E. Effect of internal lubricants on defects in compacts made from spray-dried powders. J. Am. Ceram. Soc. 85 (2002) 134-138
30. Balasubramanian S., Shanefield D.J., and Niesz D.E. Effect of externally applied plasticizer on compaction behavior of spray-dried powders. J. Am. Ceram. Soc. 85 (2002) 749-754
31. Amorós, J.L., Orts, M.J., Sanz, V. and Escardino, A., Prensado unidireccional de polvos cerámicos aglomerados por atomización. I. Mecanismo de compactación, In Ciencia y Tecnología de los Materiales Cerámicos y Vítreos. España'89. Faenza Editrice, Castellón, 1990, pp. 133-137.
32. Walker Jr. W.J., and Reed J.S. Influence of granule character on strength and Weibull modulus of sintered alumina. J. Am. Ceram. Soc. 82 (1999) 50-56
33. Song J.H., and Evans J.R. A die pressing test for the estimation of agglomerate strength. J. Am. Ceram. Soc. 77 (1994) 806-814
34. 4 ceramics. I. Influence of spray-dried granule strength on pore size distribution in green compacts. J. Am. Ceram. Soc. 78 (1995) 49-57
35. Amorós J.L., Blasco A., Manfredini T., and Pozzi P. A new experimental method for measuring apparent density in ceramics: aspects of technique and applications. Ind. Ceram. 7 4 (1987) 200-204
36. Miller L. Engineering Dimensional Metrology (1960), Edward Arnold, London
37. Hutchings L.M. Tribology: Friction and Wear of Engineering Materials (1992), Edward Arnold, London
38. Özkan N., and Briscoe B.J. The surface topography of compacted agglomerates; a means to optimize compaction conditions. Powder Technol. 86 (1996) 201-207
39. Jenkins M.G., Kobayashi A.S., White K.W., and Bradt R.C. A 3-D finite element analysis of a chevron-notched, three-point bend fracture specimen for ceramic materials. Int. J. Fract. 34 (1987) 281-295
40. He M.Y., and Evans A.G. Three-dimensional finite elements analysis of chevron-notched, three-point and four-point bend specimens. In: Ernest H.A., Saxena A., and McDowell D.L. (Eds). Fracture Mechanics: 22nd Symposium. American Society for Testing and Materials, Philadelphia (1992) 471-484
41. Messing G.L., and McCoy L.G. Microstructural development during compaction of spray-dried granules. Am. Ceram. Soc. Bull. 59 (1980) 347
42. Frey K.G., and Halloran J.W. Compaction behavior of spray-dried alumina. J. Am. Ceram. Soc. 67 (1984) 199-203
43. Amorós, J.L., Orts, M.J., Monfort, E. and Escardino, A., Prensado unidireccional de polvos cerámicos aglomerados por atomización. II. Microestructura de la pieza en Crudo, In Ciencia y Tecnología de los Materiales Cerámicos y Vítreos. España'89. Faenza Editrice, Castellón, 1990, pp. 139-144.
44. Takahashi H., Shinohara N., Okumiya M., Uematsu K., Jun-Ichiro T., Iwamoto Y., and Kamiya H. Influence of slurry flocculation on the character and compaction of spray-dried silicon nitride granules. J. Am. Ceram. Soc. 78 (1995) 903-908