Model-based design of motorized spindle systems to improve dynamic performance at high speeds

Journal of Manufacturing Processes

Volumn 9, Issue 2, 2007, Pages 94-108

  Lin, Chi Wei ^a   Tu, Jay F ^b  

^a FENG CHIA UNIVERSITY   (Taiwan)

^b North Carolina State University   (United States)

Author keywords

FEM model; High speed machining; Motorized spindle system design; Optimal design; System dynamics

Indexed keywords

DECISION MAKING; DECISION THEORY; FLOWCHARTING; GRAPHIC METHODS; OPTIMAL SYSTEMS; SENSITIVITY ANALYSIS; SPEED; SPEED REGULATORS;

FEM MODELING; HIGH SPEED MACHINING; MOTORIZED SPINDLE; OPTIMAL DESIGN; SYSTEM DYNAMICS;

FINITE ELEMENT METHOD;

EID: 47749090114     PISSN: 15266125     EISSN: None     Source Type: Journal    
DOI: 10.1016/S1526-6125(07)70111-1     Document Type: Article

References (29)

1. Al-shareef, K.J.H. and J.A. Brandon (1990a). "On the quasi-static design of machine tool spindles." Proc. of the Institution of Mechanical Engineers (v204), pp91-104.
2. Al-shareef, K.J.H. and J.A. Brandon (1990b). "On the effects of variations in the design parameters on the dynamic performance of machine tool spindle-bearing systems." Int'l Journal of Machine Tools and Manufacture (v30, n3), pp431-445.
3. Altintas, Y. and E. Budak (1995). "Analytical prediction of stability lobes in milling." Annals of the CIRP (v44), pp357-362.
4. Altintas, Y. and Y. Cao (2005). "Virtual design and optimization of machine tool spindles." Annals of the CIRP (v54, n1), pp379-382.
5. Bossmanns, B. (1997). "Thermo-mechanical modeling of motorized spindle systems for high speed milling." PhD thesis. West Lafayette, IN: Purdue Univ.
6. Bossmanns, B. and J.F. Tu (1999). "Thermal model for high speed motorized spindles." Int'l Journal of Machine Tools and Manufacture (v39, n9), pp1345-1366.
7. Bossmanns, B. and J.E Tu (2001). "A power flow model for high speed motorized spindles - heat generation characterization." Trans. of ASME, Journal of Mfg. Science and Engg. (v123, n3), pp494-505.
8. Bossmanns, B. and J.F. Tu (2002). "Conceptual design of machine tool interfaces for high-speed machining." Journal of Manufacturing Processes (v4, n1), pp16-27.
9. Budak, E. and Y. Altintas (1998). "Analytical prediction of chatter stability in milling - part I: general formulation." Trans. of ASME, Journal of Dynamic Systems, Measurement and Control (v120), pp22-30.
10. Harris, TA. (2001). Rolling Bearing Analysis, 3rd ed. New York: John Wiley and Sons, Inc.
11. Johnson, O.A. (1971). Design of Machine Tools. Chilton Book Co.
12. Kang, Y.; Y-P. Chang; J-W. Tsai; S-C. Chen; and L-K. Yang (2001). "Integrated 'CAE' strategies for the design of machine tool spindle-bearing systems." Finite Elements in Analysis and Design (v37), pp485-511.
13. Kaufeld, M. (1990). "High-speed milling from a user's and machine builder's viewpoint." Werkstattand Betrieb (v123, n10), pp797-801.
14. Koenigsberger, F. and J. Tlusty (1970). Machine Tool Structures, Vol. 1. Pergamon Press.
15. Komanduri, R.; J. McGee; R.A. Thompson; J.P. Covy; F.J. Truncale; V.A.Tipnis; R.M. Stach; and R.I. King (1985). "On a methodology for establishing the machine tool system requirements for high-speed/high-throughput machining." Trans, of ASME, Journal of Engg. for Industry (v107), pp316-324.
16. Li, H. and Y.C. Shin (2004). "Analysis of bearing configuration effects on high speed spindles using an integrated dynamic thermomechanical spindle model." Int'l Journal of Machine Tools and Manufacture (v44), pp347-364.
17. Lin, C-W. and J.F. Tu (2002). "Experimental studies of high speed thermo-mechanical-dynamic behaviors of motorized machine tool spindles." Metal Cutting and High Speed Machining, D. Dudzinski, A. Molinari, and H. Schulz, eds. Kluwer Academic/Plenum Publishers.
18. Lin, C.-W.; J.E Tu; and J. Kamman (2003). "An integrated thermomechanical-dynamic model to characterize motorized machine tool spindles during very high speed rotation." Int'l Journal of Machine Tools and Manufacture (v43), pp1035-1050.
19. Maeda, O.; Y. Cao; and Y. Altintas (2005). "Expert spindle design system." Int'l Journal of Machine Tools and Manufacture (v45), pp537-548.
20. Pinedo, M. (2002). Scheduling: Theory, Algorithms, and Systems, 2nd ed. Englewood Cliffs, NJ: Prentice-Hall.
21. Salomon, C. (1931). "Verfahren zur bearbeitung von metallen oder bei bearbeitung durch schneidende Werkzeuge von sich ahnlich verhaltenden Werkstoffen." Deutsches Patent Number 523594, April 1931.
22. Stein, J.L. and J.F. Tu (1994). "A state-space model for monitoring thermally induced preload in anti-friction spindle bearings of high-speed machine tools." Trans. of ASME, Journal of Dynamic Systems, Measurement and Control (v116), pp372-386.
23. Tlusty, J. (1986). "Dynamics of high-speed milling." Trans, of ASME, Journal of Engg. for Industry (v108), pp59-67.
24. Tlusty, J. and M. Polaèek (1963). "The stability of the machine tool against self excited vibration in machining." ASME Proc. of Engg. Research Conf., pp465-474.
25. Town, H.C. (1971). The Design and Construction of Machine Tools. Butterworth-Heinemann.
26. Tu, J.F. (1995). "Thermoelastic instability monitoring for preventing spindle bearing seizure." Tribology Trans. (v38, n1), pp11-18.
27. Tu, J.F.; M. Corless; and J. Jeppsson (2004). "Robust control of high speed end milling with unknown process parameter and CNC delay." Journal of Aerospace Engg. (v1), pp1-9.
28. Ulrich, K.T. and S.D. Eppinger (2003). Product Design and Development, 3rd ed. New York: McGraw-Hill.
29. Wardle, F.P.; S.J. Lacey; and S.Y. Poon (1983). "Dynamic and static characteristics of a wide speed range machine tool spindle." Precision Engg. (v5, n4), pp175-183.