Application of thermal barrier coatings on combustion chamber liners - A review

High Temperature Materials and Processes

Volumn 23, Issue 3, 2004, Pages 211-236

  Goswami, B ^a   Sahay, S K ^b   Ray, A K ^a  

^a NATIONAL METALLURGICAL LABORATORY   (India)

^b NATIONAL INSTITUTE OF TECHNOLOGY   (India)

Author keywords

Ceramics; Combustor liner; Cooling; Emission; Remnant life; Spallation; Thermal barrier coating; Thermally grown oxides

Indexed keywords

BUCKLING; CERAMIC MATERIALS; CHEMICAL VAPOR DEPOSITION; COMBUSTION CHAMBERS; COOLING; DELAMINATION; GAS TURBINES; NONDESTRUCTIVE EXAMINATION; PLASMA SPRAYING; SINTERING; SPALLING; YTTRIUM COMPOUNDS;

COMBUSTION LINERS; EMISSIONS; REMNANT LIFE; SPALLATION; THERMALLY GROWN OXIDES;

THERMAL BARRIER COATINGS;

EID: 4544311785     PISSN: 03346455     EISSN: None     Source Type: Journal    
DOI: 10.1515/HTMP.2004.23.3.211     Document Type: Review

References (75)

1. L. Witherspoon and L. Cowell. Solar Turbines Incorporated, 9330 Sky Park Court, MZ. SP3-Q, San Diego, CA 92123-5398. Next generation Dry Low NOx for gas turbines. Environmental and Regulatory impact (2002) (http://www.gmrc.org/gmrc/ tech papers PDF/2002/ next_ generation_dry_low.pdf).
2. H. Cohen, G.F.C. Rogers and H.I.H. Saravana-muttoo (Ed.). Gas Turbine Theory, 4th edition, and book chapter, 233-267 (1996).
3. A. Bennett. Properties of thermal barrier coatings, Mater. Sci. & Technol., 2, 257-261, March (1986).
4. H. Herman and S. Sampath. Thermal spray coatings, Book chapter, Metallurgy and Ceramic Protective Coatings, Ed. Kurt H. Stern, Chapman and Hall, London, chap. 10, 261-289 (1996).
5. J.L. Cocking, P.G. Richards and G.R. Johnston. Comparative durability of six coating systems on first stage gas turbine blades in the engines of a long-range maritime patrol air craft, Surface and Coatings Tech., 36, 37-47 (1988).
6. W.D. Grossklaus, G.B. Katz, and D.J. Wortman. Performance comparison of advanced airfoil coatings in marine service, Book chapter, High temperature coatings, Ed. M. Khobaile, R.C. Krutena, A publication of the Mater. Soc. Inc., Pennsylvania, 67-83 (1987).
7. 2 thermal barrier coatings applied by EB-PVD, Mater. Sci. and Eng. A, 276 (1-2), 1-8, 15 Jan. (2000).
8. st century, Z. Metallkd., 90, 1069-1078 (1999).
9. R. Sivakumar, and B.L. Mordike. High temperature coatings for gas turbine blades, A review, Surface and Coatings Tech., 37, 139-160 (1989).
10. P.D. Harmsworth, and R. Stevens. Microstructure of zirconia-yttria plasma-sprayed thermal barrier coatings, J. Mater. Sci., 27, 616-624 (1992).
11. 3)/((Co, Ni)-Cr-Al-Y) thermal barrier coatings, Mater. Sci. and Eng., A111, 201-210 (1989).
12. L. Lalit, S. Alperine, C. Diot and M. Mevrel. Thermal barrier coatings. Microstructural investigation after annealing, Mater. Sci. Eng.(A), 120-121, 475-482 (1989).
13. C. Leyens, U. Schulz, K. Fritscher, M. Bartsch, M. Peters and W.A. Kaysser. Contemporary Materials Issues for Advanced EB-PVD Thermal Barrier Coating Systems, Zeitschrift fur Metallkunde, 92 (7), 762-772, July (2001).
14. J.A. Thompson and T.W. Clyne. Stiffness of plasma sprayed zirconia topcoats in TBCs, United Thermal Spray Conference, 835-840, March (1999).
15. Y. Itoh, T. Kameda, T. Okamura and K. Nagata. Sintering behavior of zirconia thermal barrier coating under gradient temperature, Journal of the Society of Materials Science, Japan, 48 (7), 740-745, July (1999).
16. C.C. Berndt. Failure processes within ceramic coatings at high temperatures, J. Mater. Sci., 24, 3511-3520 (1989).
17. V. Provenzano, K. Sadananda, N.P. Louat and J.R. Reed. Void formation and suppression during high temperature oxidation of MCrAlY-type coatings, Surface and Coatings Tech., 36, 61-74 (1988).
18. M.Y. Ali, X. Chen and G.M. Newaz. Oxide layer development under thermal cycling and its role on damage evolution and spallation in TBC system, J. of Mater. Sci., 36, 4535-4542 (2001).
19. C. Burman, T. Ericsson, I. Kvernes and Y. Lindblom. A comparison between different compounds for improving the corrosion protection of FeCrAlY coatings on superalloys, Surface and Coatings Tech., 36, 1-12 (1988).
20. W. Brandie, H.J. Grabke, D. Toma and J. Krueger. The oxidation behavior of sprayed MCrAlY coatings, Surface Coat Tech., 86-87, 41-47 (1996).
21. T.M. Yennshonis. Overview of thermal barrier coatings in diesel engines, J. of Thermal Spray Technology, 6(1), 50-56 (1997).
22. B.J. Gill and R.C. Tucker. Plasma spray coating processes, Mater. Sci. & Technol., 2, 207-213, March (1986).
23. P.D. Harmsworth and R. Stevens. Phase composition and properties of plasma-sprayed zirconia thermal barrier coatings, J. Mater. Sci., 27, 611-615 (1992).
24. 3)/(Co,Ni)- Cr-Al-Y) thermal barrier coatings, Mater. Sci. and Eng. A, A111, 201-210 (1989).
25. A.K. Ray, N. Roy and K.M. Godiwalla. Crack propagation studies and bond coat properties in thermal barrier coatings under bending, Bulletin of Materials Science (India), 24 (2), 203-209, April (2001).
26. B. Hics. High temperature sheet materials for gas turbine applications, Mater. Sci and Technol., 3(9), 772-781 (1987).
27. D. Zhu and R.A. Miller. Investigation of thermal high cycle and low cycle fatigue mechanisms of thick thermal barrier coatings, NASA, Tech. Memo. 1998-206633.
28. J.K. Tien and F.S. Pettit. Mechanism of oxide adherence on Fe-25Cr-4Al (Y or Sc) alloys, Metall. Trans., 3, 1587-1599, June (1972).
29. A. Atkinson and R. Guppy. Measurement of adhesion of oxides grown on nickel and nickel alloys, Mater. Sci. & Technol., 7, 1031-1041, Nov. (1991).
30. E. Lopez, F. Beltzung and G. Zambelli. Measurement of cohesion and adhesion strengths in alumina coatings produced by flame spraying, J. of Mater. Sci. Lett., 8, 346-348 (1989).
31. A.W. Funkenbusch, J.G. Smeggil and N.S. Bornstein. Reactive element sulphur interaction and oxide scale adherence, Metall. Trans. A, 16A, 1964-1965, June (1985).
32. 3 scales formed on undoped NiCrAl alloys, Metall. Trans., 18A, 164-167, Jan. (1987).
33. V.K. Tolpygo, D.R. Clarke and K. S. Murphy. The effect of grit blasting on the oxidation behavior of a platinum-modified Ni-aluminide coating, Metall. and Mater. Trans. A, 32A, 1467-1478, June (2001).
34. D.W. Esbeck, I.S. Gates and P.H. Schneider. Industrial advanced turbine systems program overview, Research sponsored by U.S.Dept. of energy's Morgantown energy technology center and Chicago operations office with solar turbines (Sandiago) (1997) (http//www.netl.doc.gov/ publications/proceedings/97/97ats/ ats_pdf/ATS2-2.PDF).
35. Kesri M. Godiwalla, Nilima Roy, Satyabrata Choudhury and Asok K Ray. Investigation and modeling of mechanical properties for thermal barrier coatings under bonding, Int. J. of Turbo and Jet Engines, 18, 77-103 (2001).
36. th July 2003), http://www.came-gt.com/Internat conf/ presentations/Session4-Fri-am/mat%2001%20 Ellingson.pdf.
37. The GE90-An Introduction, http://www.anirudh.net/seminar/ge90./pdf
38. W. Endres. Design principles of gas turbines, Ed. P.R.Sahm and M.O.Speidel. High-temperature materials in gas turbines, Proceedings of symposium on High-temperature materials in gas turbines, Brown, Bovery & Co. Ltd., Baden, Switzerland, 1973, Book chapter 1, 1-14 (1974).
39. Alan S. Feitelberg, Melvin R. Jackson, Michael A. Lacey, Kenneth S. Manning and Ann M. Ritter. Design and performance of a low Btu fuel rich-quench-lean gas turbine combustor, GE corporate Research and Development, PO. Box 8, Schenectady, NY 12301, http://www.netl.doe.gov/ publications/ proceedings/96/96ps/ps_pdf/96ps1_7. pdf.
40. Mladen E. Trubelja, David M. Nissley, Norman S. Bornstein and Jeanine T.D. Marcin. Pratt & Whitney thermal barrier coating development, Research sponsored by the U.S. Department of Energy's Oak Ridge Operations office under Contract No. DE-AC05-95OR22426 with Pratt & Whitney, 400 Main street, M/S 114-41, East Hartford, CT 06108, Phone No.(860)565-4784, Telex No. (860) 565-5635, E-mail. marcini@pwch.com.
41. K.J.Pallos. Gas turbine repair technology, GE Power systems, GER-3957b, GE energy services technology, Atlanta, GA, http://www.gepower.com/prod_serv/ products/tech docs/en/downloads/ger 3957b.pdf.
42. Y. Tsukuda, E. Akita, Y. Iwasaki, K. Yanou, Y. Kawata, T. Noguchi and Toshihida Noguchi. Higashi Niigata thermal power station operating status, 1450 class gas turbine operation, Mitsubishi Heavy Industries limited, Technol. Review, 38, No.3, Oct. (2001) (http:/www.mhi.co.jp/tech/pdf/ e383/p101.pdf).
43. Ashok K. Ray. Failure mode of thermal barrier coatings for gas turbine vanes under bending, Int. J. of Turbo and Jet Engines, 17, 1-24 (2000).
44. Y. Jennifer Su, Hsin Wang, Wally D. Porter, A.R. De Arellano Lopez and K.T. Faber. Thermal conductivity and phase evolution of plasma spread multilayer coatings, J.of Mater. Sci., 36, 3511-3518 (2001).
45. A. Rabiel and A.G. Evans. Failure mechanisms associated with the thermally grown oxide in plasma-sprayed thermal barrier coatings, Acta Mater., 48, 3963-3976 (2000).
46. th June (2000).
47. Nitin P. Padture, I Maurice Gell, I. Eric and H. Jordan. Thermal barrier coatings for gas turbine engine applications, Review. Mater. Sci., 296, 280-284, 12 April (2002) (http://www.ims.uconn.edu/metal/faculty/Padture Papers/Padture, TBC Science.pdf).
48. th Aerospace Sciences Meeting and Exhibition, 6-9 January (1997) (http://www.asdl.gatech.edu/publications/pdf/1997/AIAA-97-0288. pdf).
49. Steve DiPietro. Communication of the continuous fiber ceramic composite program, USA, Dept. of Energy, CFCC News, Summer (1995), No.6 (http://www.hsrd.ornl.gov/cfcc/cfcc_nc.pdf).
50. Jennifer E Gill. Uprate options for the MS900A heavy-duty gas turbine, GE Power Systems Schenectady (http:/www.gepower.com/ publications/en ns/pdf/ger 3928a.pdf).
51. nd May (2002).
52. A.K. Ray and R.W. Stinbreach. Thermo-mechanical characterisation and modeling of ceramics and coatings in power plant applications, Internal report of (INDO-GERMAN) collaborative project IN-283 (1998), IWE-1, Julich, Germany.
53. 2 thermal barrier coating layer, Metall. and Mater. Trans., 34A, 1739, August (2003).
54. K. Yasuda and H. Takeda. Phase transformation during alternating aging at 473 K and at 773 K in the plasma-sprayed yttria stabilized zirconia coating, J. Mater. Sci., 35, 4379-4383 (2000).
55. st Jan. (1997) (E-mail. help@sti.nasa.gov).
56. Robert Siegel. Thermal radiation effects analyzed in translucent composite and thermal barrier coating, NASA Gleen's research and technology reports, May (1997) (E-mail. Walter.S.kim@grc.nasa.gov).
57. 2 coatings, Surface Engineering, 16, No. 6, 469-472 (2000).
58. th Ed. Robert W Cahn and Peter Haasen. Physical Metallurgy, Book chapter, No. 13, 2, 1263 (1996).
59. B. Baufeld, E. Tzimas, P. Hahner, H. Mullejans, S.D. Peteves and P. Moretto. Phase angle effects on damage mechanisms of thermal barrier coatings under thermomechanical fatigue, Scripta. Meter., 45, 859-865 (2001).
60. 2 microspheres, J. Mater. Sci., 28, 2803-2807 (1983).
61. 2 thermal barrier coatings, J. Mater. Sci. 26, 3991-3995 (1991).
62. J.G. Smeggil, A.J. Shuskus, C.T. Burilla and R.J. Cipolli. Use of ion implantation techniques to characterize the oxidation of elemental nickel, Surface and Coatings Tech., 36, 27-36 (1988).
63. R.E. Malush, P. Deb and D.H. Boone. Structure and 900°C hot corrosion behavior of chromium-modified platinum aluminide coatings, Surface and Coatings Tech., 36, 13-26 (1988).
64. D. Wang. Corrosion behavior of chromized and/ or aluminized 2 1/4 Cr -1 Mo steel in medium- BTU coals gassifier environments, Surface and Coatings Tech., 36, 49-60 (1988).
65. 3/Co-29Cr-6Al 1Y thermal barrier coatings, Mater. Sci. & Eng., A124, 215-221 (1990).
66. J.L. Cocking, J.A. Sprague and J.R. Reed. Oxidation behavior of ion implanted NiCrAl, Surface and Coatings Tech., 36, 133-142 (1988).
67. Y. Zhang, J.A. Haynes, W.U. Lee, I.G. Wright, B.A. Pint, K.M. Cooley and P.K. Liaw. Effects of platinum incorporation on the isothermal oxidation behavior of chemically vapour deposition aluminide coatings, Metall. and Mater. Trans. A, 32A, 1727-1741, July (2001).
68. M.W. Chen, K.J.T. Livi, P.K. Wright and K.J. Hemker. Microstructural characterisation of platinum modified diffusion aluminide bond coat for thermal barrier coatings, Metall. and Mater. Trans., 34A, 2289-2299, October (2003).
69. 3+ photoluminescence piezospectroscopy, Metall. and Mater. Trans. A, 31A, 2388-2391, Sept. (2000).
70. S.C. Gill and T.W. Clyne. Stress distributions and material response in thermal spraying of metallic and ceramic deposits, Metall. Trans. B, 21 B, 377-385 (1990).
71. J. Matejicke, S. Sampath, P.C. Brand and H.J. Prask. Quenching, thermal and residual Stresses in plasma sprayed deposits, NiCrAlY and YSZ coatings, Acta Mater., 47, No. 2, 607-617 (1999).
72. J.A. Thompson and T.W. Clyne. The effect of heat-treatment on the stiffness of zirconia topcoats in plasma sprayed TBC's, Acta Mater., 49, 1565-1575 (2001).
73. Asok K. Ray and Rolf W. Steinbrech. Crack propagation studies of thermal barrier coatings under bending, J. of European Ceram. Society, 19, 2097-2109 (1999).
74. Gray Davis, Avtar Bining and Mike Betham. Environmentally preferred advanced generation durability of catalytic combustion systems, Appendix II, RAMD Testing and control system development, November-(2001), California Energy Commission (http:/www.energy.ca.gov/ reports/500-02-040F/APPENDIX_II_RAMD_ TESTING.PDF)
75. K.N. Lee, D.S. Fox, J.L. Eldridge, D. Zhu, R.C. Robinson, N.P. Bansalans and R.A. Miller. Upper temperature limits of environmental barrier coatings based on mullite and BSAS, NASA/TM-2002-211372 (2002).