Finite-element simulation of residual stress induced by split-sleeve cold-expansion process of holes

Journal of Materials Processing Technology

Volumn 205, Issue 1-3, 2008, Pages 290-296

  Nigrelli, V ^a   Pasta, S ^a  

^a UNIVERSITY OF PALERMO   (Italy)

Author keywords

Cold expansion of holes; Fastener holes; Finite element simulation; Residual stress

Indexed keywords

COMPUTER SIMULATION; PROBLEM SOLVING; RESIDUAL STRESSES;

COLD-EXPANSION OF HOLES; FASTENER HOLES; FINITE-ELEMENT SIMULATION;

FINITE ELEMENT METHOD;

EID: 44749089358     PISSN: 09240136     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jmatprotec.2007.11.207     Document Type: Article

References (22)

1. ASTM, 2000. Standard test method for tensile strain-hardening exponents (n-values) of metallic sheet materials. ASTM E 646, pp. 607-613.
2. Ball D.L. Elastic-plastic stress analysis of cold expanded fastener holes. Fatigue Fract. Eng. Mater. Struct. 18 (1995) 47-63
3. Bauschinger J. Civilingenieur 27 (1881) 289
4. de Matos P.F.P., Moreira P.M.G.P., Camanho P.P., and de Castro P.M.S.T. Numerical simulation of cold working of rivet holes. Finite Elem. Anal. Des. 41 (2005) 989-1007
5. Dietrich G., and Potter J.M. Stress measurements on cold worked fastener holes. Adv. X-ray Anal. 20 (1977) 321-328
6. Fluhrer J. DEFORM™ 3D Version 5.03 Design Environment for FORMing (2003), Scientific Forming Technologies Corporation
7. FTI Process Specification 8101D. Cold Expansion of Holes Using the Standard Split Sleeve System and Countersink Cold Expansion (1994), Fatigue Technology Inc.
8. Garcia-Granada A.A., Lacarac V.D., Smith D.J., and Pavier M.J. A new procedure based on Sachs' boring for measuring non-axisymmetric residual stresses: experimental application. Int. J. Mech. Sci. 43 (2001) 2753-2768
9. Guo W. Elastic-plastic analysis of a finite sheet with a cold-worked hole. Eng. Fract. Mech. 46 (1993) 465-472
10. Hsu Y.C., and Forman R.G. Elastic-plastic analysis of an infinite sheet having a circular hole under pressure. J. Appl. Mech. 42 (1975) 347-352
11. Lacarac V., Smith D.J., Pavier M.J., and Priest M. Fatigue crack growth from plain and cold expanded holes in aluminium alloys. Int. J. Fatigue 22 (2000) 189-203
12. Nadai A. Theory of the expanding of boiler and condenser tube joints through rolling. Trans. ASME 65 (1943) 865-880
13. Nigrelli V., Borruso V., and Virzì Mariotti G. Improvements of fatigue life in drilling structures by both cold expansion and indentation. ICEM12-12th International Conference on Experimental Mechanics (2004)
14. Ozdemir A.T., and Hermann R. Effect of expansion technique and plate thickness an near-hole residual stresses and fatigue life of cold expanded holes. J. Mater. Sci. 34 (1999) 1243-1252
15. Pasta S. Fatigue crack propagation from a cold-worked hole. Eng. Fract. Mech. 74 (2007) 1525-1538
16. Pavier M.J., Poussard G.C., and Smith D.J. A finite element simulation of the cold-expansion process for fastener holes. J. Strain Anal. 32 4 (1985) 287-300
17. Pavier M.J., Poussard G.C., and Smith D.J. Finite element modeling of the interaction of residual stress with mechanical load for a crack emanating from a cold worked fastener hole. J. Strain Anal. 33 4 (1998) 275-289
18. Priest M., Poussard C.G., Pavier M.J., and Smith D.J. An assessment of residual-stress measurements around cold-worked holes. Exp. Mech. 35 4 (1995) 361-366
19. Rich D.L., and Impellizzeri L.F. Fatigue analysis of cold-worked and interference fit fastener holes. Cyclic stress-strain and plastic deformation aspects of fatigue crack growth. ASTM STP 637 (1977) 153-175
20. Stacey A., MacGillivary H.J., Webster G.A., Webster P.J., and Ziebeck K.R.A. Measurement of residual by neutron diffraction. J. Strain Anal. 20 2 (1985) 93-100
21. Stefanescu D., Edwards L., and Fitzpatrick M.E. X-ray diffraction measurement of the residual stresses surrounding a cold expanded hole. Mater. Sci. Forum 404-407 (2002) 185-190
22. Wang Z., and Zhang X. Predicting fatigue crack growth life for cold-worked holes based on existing closed-form residual stress models. Int. J. Fatigue 25 (2003) 1285-1291