Oxidation control with chromate pretreatment of MCrAlY unmelted particle and bond coat in thermal barrier systems

Journal of Thermal Spray Technology

Volumn 17, Issue 2, 2008, Pages 275-283

  Yamano, Hideaki ^a   Tani, Kazumi ^a   Harada, Yoshio ^a   Teratani, Takema ^a  

^a TOCALO CO LTD   (Japan)

Author keywords

Chromate treatment; Gas turbine; Plasma spraying; Thermal barrier coating; Thermally grown oxide; Unmelted particle

Indexed keywords

CERAMIC COATINGS; CHROMATE COATINGS; CHROMIUM ALLOYS; OXIDATION RESISTANCE; PLASMA SPRAYING; THERMOOXIDATION;

BOND COAT; CHROMATE TREATMENT; THERMALLY GROWN OXIDE; TOPCOAT;

THERMAL BARRIER COATINGS;

EID: 44149126197     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11666-008-9169-1     Document Type: Review

References (19)

1. 1. Heat Transfer and Cooling in Gas Turbines, T. Arts, Ed., Lecture Series 1995-05. Waterloo, Belgium: von Karman Institute for Fluid Dynamics, 1995
2. 2. High Temperature Gas Turbines and Cooling Systems, Report of the 21st research Committee, Gas Turbine Society of Japan, Tokyo, 1997
3. 3. N. Mifune Y. Harada 2004 Mechanism of Vertical Microcracking in CaO·SiO 2-CaO·ZrO 2 Sprayed Thermal Barrier Top Coating Mater. Trans. 45 1788 1793 10.2320/matertrans.45.1788 1:CAS:528:DC%2BD2cXkvFyisrg%3D N. Mifune, Y. Harada, Mechanism of Vertical Microcracking in CaO·SiO 2-CaO·ZrO 2 Sprayed Thermal Barrier Top Coating, Mater. Trans., 2004, 45, pp.1788-1793
4. 4. M. Okazaki I. Ohtera Y. Harada K. Namba 2003 Undesirable Effect of Local Cellular Transformation in Microstructurally-Controlled Ni-base Superalloys Subjected to Previous Damage on High Temperature Fatigue Strength and the Prevention: For Recoating and Refurbishment Technology Mater. Sci. Res. Int. 9 55 60 M. Okazaki, I. Ohtera, Y. Harada, K. Namba, Undesirable Effect of Local Cellular Transformation in Microstructurally-Controlled Ni-base Superalloys Subjected to Previous Damage on High Temperature Fatigue Strength and the Prevention: For Recoating and Refurbishment Technology, Mater. Sci. Res. Int., 2003, 9, pp.55-60
5. 5. R. Miller 1987 Current Status of Thermal Barrier Coatings–An Overview Surf. Coat. Technol. 30 1 11 10.1016/0257-8972(87)90003-X 1:CAS:528:DyaL2sXht1Cns74%3D R. Miller, Current Status of Thermal Barrier Coatings–An Overview, Surf. Coat. Technol., 1987, 30, pp.1-11
6. 6. G. Chang W. Phucharoen R. Miller 1987 Behavior of Thermal Barrier Coatings for Advanced Gas Turbine Blades Surf. Coat. Technol. 30 13 28 10.1016/0257-8972(87)90004-1 1:CAS:528:DyaL2sXovFSrtg%3D%3D G. Chang, W. Phucharoen, R. Miller, Behavior of Thermal Barrier Coatings for Advanced Gas Turbine Blades, Surf. Coat. Technol., 1987, 30, pp. 13-28
7. 7. M. Okazaki 2003 The Potential for the Improvement of High Performance Thermal Barrier Coatings Mater. Sci. Res. Int. 9 3 8 1:CAS:528:DC%2BD3sXivVGns7o%3D M. Okazaki, The Potential for the Improvement of High Performance Thermal Barrier Coatings, Mater. Sci. Res. Int., 2003, 9, pp. 3-8
8. 8. T. Kato K. Ogawa T. Shoji 2002 Development of Thermal Barrier Coatings for Enhancement of Delamination Resistant Property J. Jpn. Therm. Spray. Soc. 39 52 57 1:CAS:528:DC%2BD38XktFakt78%3D (in Japanese) T. Kato, K. Ogawa, T. Shoji, Development of Thermal Barrier Coatings for Enhancement of Delamination Resistant Property, J. Jpn. Therm. Spray. Soc., 2002, 39, pp.52-57 (in Japanese)
9. 9. K. Ogawa K. Ito T. Shoji D.W. Seo H. Tezuka H. Kato 2006 Effects of Ce and Si Additions to CoNiCrAlY Bond Coat Materials on Oxidation Behavior and Crack Propagation of Thermal Barrier Coatings J. Therm. Spray Technol. 15 4 640 651 10.1361/105996306X147081 1:CAS:528:DC%2BD2sXptlaguw%3D%3D K. Ogawa, K. Ito, T. Shoji, D.W. Seo, H. Tezuka, H. Kato, Effects of Ce and Si Additions to CoNiCrAlY Bond Coat Materials on Oxidation Behavior and Crack Propagation of Thermal Barrier Coatings, J. Therm. Spray Technol., 2006, 15 (4), pp. 640-651
10. 10. S. Takahashi M. Yoshiba Y. Harada 2003 Nano-Characterization of Ceramic Top-Coat/Metallic Bond-Coat Interface for Thermal Barrier Coating Systems by Plasma Spraying Mater. Trans. 44 1181 1189 10.2320/matertrans.44.1181 1:CAS:528:DC%2BD3sXmtFens7k%3D S. Takahashi, M. Yoshiba, Y. Harada, Nano-Characterization of Ceramic Top-Coat/Metallic Bond-Coat Interface for Thermal Barrier Coating Systems by Plasma Spraying, Mater. Trans., 2003, 44, pp.1181-1189
11. 11. D. Strauss G. Müller G. Schumacher V. Engelko W. Stamm D. Clemens W.J. Quaddakers 2001 Oxide Scale Growth on MCrAlY Bond Coatings After Pulsed Electron Beam Treatment and Deposition of EBPVD-TBC Surf. Coat. Technol. 135 196 201 10.1016/S0257-8972(00)00916-6 1:CAS:528:DC%2BD3MXksVSrtw%3D%3D D. Strauss, G. Müller, G. Schumacher, V. Engelko, W. Stamm, D. Clemens, W.J. Quaddakers, Oxide Scale Growth on MCrAlY Bond Coatings After Pulsed Electron Beam Treatment and Deposition of EBPVD-TBC, Surf. Coat. Technol., 2001, 135, pp.196-201
12. 12. M. Tanno K. Ogawa T. Shoji S.O. Chwa A. Ohmori 2003 Bond Strength Improvement of Thermal Barrier Coatings by Laser Remelting Process J. Jpn. Therm Spray. Soc. 40 159 165 1:CAS:528:DC%2BD3sXpsVaqsLo%3D (in Japanese) M. Tanno, K. Ogawa, T. Shoji, S.O. Chwa, A. Ohmori, Bond Strength Improvement of Thermal Barrier Coatings by Laser Remelting Process, J. Jpn. Therm Spray. Soc., 2003, 40, pp.159-165 (in Japanese)
13. 13. T. Teratani T. Suizu K. Tani Y. Harada 2003 Formation of Alumina Protective Layer on MCrAlY Atmospheric Plasma Sprayed Coating by Chromate Processing J. High Temp. Soc. 29 Supplement 247 252 1:CAS:528:DC%2BD2cXht1els7g%3D (in Japanese) T. Teratani, T. Suizu, K. Tani, Y. Harada, Formation of Alumina Protective Layer on MCrAlY Atmospheric Plasma Sprayed Coating by Chromate Processing, J. High Temp. Soc., 2003, 29 Supplement, pp. 247-252 (in Japanese)
14. 14. S. Takahashi M. Yoshiba Y. Harada 2004 Influence of Coating Process on High-Temperature Oxidation Property for Plasma Sprayed Thermal Barrier Coating Systems J. Jpn. Inst. Met. 68 438 446 10.2320/jinstmet.68.438 1:CAS:528:DC%2BD2cXmvVCju7g%3D (in Japanese) S. Takahashi, M. Yoshiba, Y. Harada, Influence of Coating Process on High-Temperature Oxidation Property for Plasma Sprayed Thermal Barrier Coating Systems, J. Jpn. Inst. Met., 2004, 68, pp.438-446 (in Japanese)
15. 15. M. Nanko M. Yoshimura T. Maruyama 2003 High Temperature Oxidation of Y 2 O 3 Partially-Stabilized ZrO 2 Composites Dispersed with Ni Particles Mater. Trans. 44 736 742 10.2320/matertrans.44.736 1:CAS:528:DC%2BD3sXkslClt70%3D M. Nanko, M. Yoshimura, T. Maruyama, High Temperature Oxidation of Y 2 O 3 Partially-Stabilized ZrO 2 Composites Dispersed with Ni Particles, Mater. Trans., 2003, 44, pp.736-742
16. 16. J.K. Tien F.S. Pettit 1972 Mechanism of Oxide Adherence on Fe-25Cr-Al(Y or Sc) Alloys Metall. Trans. 3 6 1587 1599 10.1007/BF02643050 1:CAS:528:DyaE38XksFWntrY%3D J.K. Tien, F.S. Pettit, Mechanism of Oxide Adherence on Fe-25Cr-Al(Y or Sc) Alloys, Metall. Trans., 1972, 3 (6), pp.1587-1599
17. 17. J.F. Baumard and P. Abelard, Advances in Ceramics, Vol. 12, Science and Technology of Zirconia II, N. Claussen, M. Ruhle, and A.H. Heuer, Eds., Columbus, OH: American Ceramic Society, 1984, p 555
18. 18. J. Eshelby 1957 The Determination of the Elastic Field of an Ellipsoidal Inclusion, and Related Problems Proc. Roy. Soc. Lond. Ser. A A241 376 396 10.1098/rspa.1957.0133 J. Eshelby, The Determination of the Elastic Field of an Ellipsoidal Inclusion, and Related Problems, Proc. Roy. Soc. Lond. Ser. A, 1957, A241, pp.376-396
19. 19. N. Pilling R. Bedworth 1923 The Oxidation of Metals in High Temperature J. Inst. Met. 29 529 591 N. Pilling, R. Bedworth, The Oxidation of Metals in High Temperature, J. Inst. Met., 1923, 29, pp.529-591