Technical and economical aspects of current thermal barrier coating systems for gas turbine engines by thermal spray and EBPVD: A review

Journal of Thermal Spray Technology

Volumn 17, Issue 2, 2008, Pages 199-213

  Feuerstein, Albert ^a   Knapp, James ^a   Taylor, Thomas ^a   Ashary, Adil ^a   Bolcavage, Ann ^b   Hitchman, Neil ^a  

^a Praxair Surface Technologies Incorporated   (United States)

^b ROLLS ROYCE CORPORATION   (United States)

Author keywords

Advantages of TS; APS coatings; Coatings for gas turbine components; TBC topcoats; Thermal properties review

Indexed keywords

AIRCRAFT ENGINES; COMBUSTORS; GAS TURBINES; PHYSICAL VAPOR DEPOSITION; PLASMA SPRAYING; YTTRIA STABILIZED ZIRCONIA;

DENSE VERTICALLY CRACKED; ELECTRON BEAM PHYSICAL VAPOR DEPOSITION; PLATINUM MODIFIED DIFFUSION ALUMINIDE BOND COATING;

THERMAL BARRIER COATINGS;

EID: 44149103875     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11666-007-9148-y     Document Type: Review

References (37)

1. 1. S.M. Meier D.K. Gupta K.D. Sheffler 1991 Ceramic Thermal Barrier Coatings for Commercial Gas Turbine Engines J. Metal 43 3 50 53 1:CAS:528:DyaK3MXktFertbs%3D S.M. Meier, D.K. Gupta, and K.D. Sheffler, Ceramic Thermal Barrier Coatings for Commercial Gas Turbine Engines, J. Metal., (1991), 43(3), p 50-53
2. 2. A. Maricocchi, A. Barz, and D. Wortman, PVD TBC Experience on GE Aircraft Engines, Thermal Barrier Coating Workshop, NASA Lewis Research Center, Cleveland, OH, March 27-29, NASA Conference Publication, 1995, 3312, p 79-90
3. 3. D.V. Rigney, R. Viguie, D.J. Wortman, and D.W. Skelly, PVD Thermal Barrier Coating Applications and Process Development for Aircraft Engines, J. Therm. Spray Technol., 1997, 6 (2), p 167
4. 4. D. Zhu J.A. Nesbitt C.A. Barrett T.R. McCue R.A. Miller 2004 Furnace Cyclic Oxidation Behavior of Multicomponent Low Conductivity Thermal Barrier Coatings J. Therm. Spray Technol. 13 1 84 92 1:CAS:528:DC%2BD2cXjtFKns7s%3D D. Zhu, J.A. Nesbitt, C.A. Barrett, T.R. McCue, R.A. Miller, Furnace Cyclic Oxidation Behavior of Multicomponent Low Conductivity Thermal Barrier Coatings, J. Therm. Spray Technol., 2004, 13(1), p 84-92
5. 5. D. Stöver G. Pracht H. Lehmann M. Dietrich J-E. Döring R. Vaßen 2004 New Material Concepts for the Next Generation of Plasma-Sprayed Thermal Barrier Coatings J. Therm. Spray Technol. 13 1 76 83 10.1007/s11666-004-0052-4 D. Stöver, G. Pracht, H. Lehmann, M. Dietrich, J-E. Döring, R. Vaßen, New Material Concepts for the Next Generation of Plasma-Sprayed Thermal Barrier Coatings, J. Therm. Spray Technol., 2004, 13(1), p 76-83
6. 6. F.H. Stott, Elevated Temperature Coatings, Science and Technology, Vol. 11. The Minerals, Metals and Materials Society, 1996, p 151-161
7. 7. The Oxide Handbook, G.V Samsonov, Ed., IFI/Plenum, New York, 1982
8. 8. P.K. Wright A.G. Evans 1999 Mechanisms Governing the Performance of Thermal Barrier Coatings Curr. Opin. Solid State Mater. Sci. 4 255 265 10.1016/S1359-0286(99)00024-8 1:CAS:528:DyaK1MXmt1KqtbY%3D P.K. Wright, A.G. Evans, Mechanisms Governing the Performance of Thermal Barrier Coatings, Curr. Opin. Solid State Mater. Sci. (1999), 4, p 255-265
9. 9. S. Alperine, M. Derrien, Y. Jaslier, and R. Mevrel, Thermal Barrier Coatings—The Thermal Conductivity Challenge, AGARD Report 823 “Thermal Barrier Coatings,” 15-16 October 1997, p 1.1-1.10
10. 10. V. Teixeira M. Andritschky H. Gruhn W. Maliener H.P. Buchkremer D. Stoever 2000 Failure of Physically Vapor Deposition/Plasma-Sprayed Thermal Barrier Coatings During Thermal Cycling J. Therm. Spray Technol. 9 2 191 197 10.1361/105996300770349917 1:CAS:528:DC%2BD3cXls1Ojsbs%3D V. Teixeira, M. Andritschky, H. Gruhn, W. Maliener, H.P. Buchkremer, D. Stoever, Failure of Physically Vapor Deposition/Plasma-Sprayed Thermal Barrier Coatings During Thermal Cycling, J. Therm. Spray Technol., 2000, 9(2), p 191-197
11. 11. J.A. Haynes M.K. Ferber W.D. Porter 2000 Thermal Cycling Behavior of Plasma-Sprayed Thermal Barrier Coatings with Various MCrAlX Bond Coats J. Therm. Spray Technol. 9 1 38 48 10.1361/105996300770350041 1:CAS:528:DC%2BD3cXjtF2mu7s%3D J.A. Haynes, M.K. Ferber, W.D. Porter, Thermal Cycling Behavior of Plasma-Sprayed Thermal Barrier Coatings with Various MCrAlX Bond Coats, J. Therm. Spray Technol., 2000, 9(1), p 38-48
12. 12. E.H. Jordan L. Xie M. Gell N.P. Padture B. Cetegen A. Ozturk J. Roth T.D. Xiao P.E.C. Bryant 2004 Superior Thermal Barrier Coatings Using Solution Precursor Plasma Spray J. Therm. Spray Technol. 13 1 57 65 1:CAS:528:DC%2BD2cXjtFKns7w%3D E.H. Jordan, L. Xie, M. Gell, N.P. Padture, B. Cetegen, A. Ozturk, J. Roth, T.D. Xiao, P.E.C. Bryant, Superior Thermal Barrier Coatings Using Solution Precursor Plasma Spray, J. Therm. Spray Technol., 2004, 13(1), p 57-65
13. 13. T.A. Taylor, US Patent 5,073,433, Dec 17, 1991
14. 14. T.A. Taylor D.L. Appleby A.E. Weatherill J. Griffiths 1990 Plasma Sprayed Yttria-Stabilized Zirconia Coatings: Structure-Property Relationships Surf. Coat. Technol. 43/44 470 480 10.1016/0257-8972(90)90098-W T.A. Taylor, D.L. Appleby, A.E. Weatherill, J. Griffiths, Plasma Sprayed Yttria-Stabilized Zirconia Coatings: Structure-Property Relationships, Surf. Coat. Technol., (1990), 43/44, p 470-480
15. 15. A. Feuerstein and A. Bolcavage, Thermal Conductivity of Plasma and EBPVD Thermal Barrier Coatings, Proceedings ASM International Surface Engineering Congress 2004, Orlando, Florida
16. 16. R.E. Taylor 1998 Thermal Transport Property and Contact Conductance Measurements of Coatings and Thin Films Int. J. Thermophys. 19 3 931 940 10.1023/A:1022659410483 1:CAS:528:DyaK1cXmsFCls70%3D R.E. Taylor, Thermal Transport Property and Contact Conductance Measurements of Coatings and Thin Films, Int. J. Thermophys., (1998), 19(3), p 931-940
17. 17. W. Chi S Sampath H. Wang 2006 Ambient and High-Temperature Thermal Conductivity of Thermal Sprayed Coatings J. Therm. Spray Technol. 15 4 773 778 10.1361/105996306X146730 1:CAS:528:DC%2BD2sXptlamtA%3D%3D W. Chi, S Sampath, H. Wang, Ambient and High-Temperature Thermal Conductivity of Thermal Sprayed Coatings, J. Therm. Spray Technol., 2006, 15(4), p 773-778
18. 18. F. Cernuschi et al., Studies of the Sintering Kinetics of thick TBCs by Thermal Diffusivity Measurements, J. Euro. Ceram. Soc., 2005, 25, p 393-400
19. 19. A. Flores Renteria et al., Effect of Morphology on Thermal Conductivity of EB-PVD PYSZ TBCs, Surf. Coat. Technol., 2006, 201, p 2611-2620
20. 20. F.S Petit and G.W. Goward, Oxidation—Corrosion-Erosion Mechanisms of Environmental degradation of High Temperature Materials. Coatings for High Temperature Processes, E. Lang, Ed., Applied Science Publishers, 1985
21. 21. R. Bouchet R. Mevrel 2005 Influence of Platinum and Palladium on Diffusion in bêta-NiAl phase Defect Diffusion Forum 237-240 238 245 1:CAS:528:DC%2BD2MXjvVGrtb4%3D R. Bouchet, R. Mevrel, Influence of Platinum and Palladium on Diffusion in bêta-NiAl phase, Defect Diffusion Forum, (2005), 237-240, p 238-245
22. 22. D.K Das, Vakil Singh, and S.V. Joshi, The Cylic Oxidation Performance of Aluminide and Pt-Aluminide Coatings on Cast i-Based Superalloy CM-247, JOM-e, 52 (1), 2000
23. 23. F.P. Talboom et al., US Patent 3,542.530, Nov 24, 1970
24. 24. D. Evans et al., US Patent 3,676,085, July 11, 1972
25. 25. G.W. Goward et al., US Patent 3,754,903, Aug 28, 1973
26. 26. Union Carbide Patent US 3,470,347, Sep 30, 1969
27. 27. J. Foster et al., US patent 5,558,758, Sep 24, 1996 and 5,824,205, Oct 20, 1998
28. 28. T. Koomparkping S. Damrongrat P. Niranatlumpong 2005 Al-Rich Precipitation in CoNiCrAlY Bondcoat at High Temperature J. Therm. Spray Technol. 14 2 264 267 10.1361/10599630523845 1:CAS:528:DC%2BD2MXlslGksLk%3D T. Koomparkping, S. Damrongrat, P. Niranatlumpong, Al-Rich Precipitation in CoNiCrAlY Bondcoat at High Temperature, J. Therm. Spray Technol., 2005, 14(2), p 264-267
29. 29. M. Schütze, Corrosion and Environmental Degradation, Vol. II, Wiley-VCH, 2000
30. 30. A.W. Funkenbusch J.G. Smeggil N.S. Bornstein 1985 Reactive Element-Sulfur Interaction and Oxide Scale Adherence Metall. Trans. 16A 1164 1166 1:CAS:528:DyaL2MXkslCrsb8%3D A.W. Funkenbusch, J.G. Smeggil, N.S. Bornstein, Reactive Element-Sulfur Interaction and Oxide Scale Adherence, Metall. Trans. (1985), 16A, p 1164-1166
31. 31. J.G. Smeggil A.J. Shuskus 1987 The Oxidation Behavior of CoCrAlY, CoCrAl and Yttrium-Implanted CoCrAl Alloys Compared and Contrasted Surf. Coat. Technol. 32 57 68 10.1016/0257-8972(87)90097-1 1:CAS:528:DyaL1cXmtVOgsA%3D%3D J.G. Smeggil, A.J. Shuskus, The Oxidation Behavior of CoCrAlY, CoCrAl and Yttrium-Implanted CoCrAl Alloys Compared and Contrasted, Surf. Coat. Technol. (1987), 32, p 57-68
32. 32. A.S. Kahn C.E. Lowell C.A. Barrett 1980 The Effect of Zirconium on the Isothermal Oxidation of Nominal Ni-14Cr-24Al Alloys J. Eelectrochem. Soc. 127 3 670 679 10.1149/1.2129731 1:CAS:528:DyaL3cXktFaitrs%3D A.S. Kahn, C.E. Lowell, C.A. Barrett, The Effect of Zirconium on the Isothermal Oxidation of Nominal Ni-14Cr-24Al Alloys, J. Eelectrochem. Soc. 1980, 127(3), p 670-679
33. 33. J.R. Blachere E. Schumann G.H. Meier F.S. Pettit 2003 Textures of Alumina Scales on FeCrAl Alloys Scripta Mater. 49 909 912 10.1016/S1359-6462(03)00403-2 1:CAS:528:DC%2BD3sXmsVSmt78%3D J.R. Blachere, E. Schumann, G.H. Meier, F.S. Pettit, Textures of Alumina Scales on FeCrAl Alloys, Scripta Mater., (2003), 49, p 909-912
34. 34. N. Czech F. Schmitz W. Stamm 1994 Improvement of MCrAlY Coatings by Addition of Rhenium Surf. Coat. Technol. (Switzerland) 68/69 17 21 10.1016/0257-8972(94)90131-7 1:CAS:528:DyaK2MXisVSns70%3D N. Czech, F. Schmitz, W. Stamm, Improvement of MCrAlY Coatings by Addition of Rhenium, Surf. Coat. Technol. (Switzerland) 1994, 68/69, p 17-21
35. 35. J.L. Smialek 2004 Improved Oxidation Life of Segmented Plasma Sprayed 8YSZ Thermal Barrier Coatings J. Therm. Spray Technol. 13 1 66 75 1:CAS:528:DC%2BD2cXjtFKns70%3D J.L. Smialek, Improved Oxidation Life of Segmented Plasma Sprayed 8YSZ Thermal Barrier Coatings, J. Therm. Spray Technol. 2004, 13(1), p 66-75
36. 36. M.H. Weatherly and R.C. Tucker, Union Carbide, US Patent 4,095,003, Jun 13, 1978
37. 37. M. Mede, et al., New and Affordable Technical Solutions for Turbine Component Coatings, Proceedings ASM International Surface Engineering Congress 2004, Orlando, FL, p 189-196