Deposition and characterization of hybrid filtered arc/magnetron multilayer nanocomposite cermet coatings for advanced tribological applications

Wear

Volumn 265, Issue 5-6, 2008, Pages 741-755

  Gorokovsky, V I ^a   Bowman, C ^a   Gannon, P E ^a,b   VanVorous, D ^a   Voevodin, A A ^c   Muratore, C ^c   Kang, Y S ^c   Hu, J J ^c  

^a Arcomac Surface Engineering LLC   (United States)

^b MONTANA STATE UNIVERSITY   (United States)

^c AIR FORCE RESEARCH LABORATORY   (United States)

Author keywords

Aerospace; Filtered arc; Magnetron; Nanocomposite; Oil off event; Sliding wear

Indexed keywords

COATED MATERIALS; MULTILAYERS; NANOCOMPOSITES; TRIBOLOGY; WEAR RESISTANCE;

FILTERED ARC; MAGNETRON MULTILAYER NANOCOMPOSITE CERMET COATINGS; OIL-OFF EVENT; SLIDING WEAR;

CERMETS;

CERMETS; COATED MATERIALS; MULTILAYERS; NANOCOMPOSITES; TRIBOLOGY; WEAR RESISTANCE;

EID: 43649104078     PISSN: 00431648     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.wear.2008.01.003     Document Type: Article

References (48)

1. Campbell C.E., and Olson G.B. Systems design of high performance stainless steels. I. Conceptual and computational design. J. Comput. Aid. Mater. Des. 7 (2001) 145-170
2. M. Jonston, J. Laritz, M. Roads, Thin dense chrome insertion program Pyrowear 675 and cronidar wear testing, Report No. R98AEB240, GE Aircraft Engines Advanced Engineering Program Department, Cincinnati, OH, 1998.
3. Eckhard T., Bewilogua K., van der Kolk G., Hurkmans T., Trinh T., and Fleischer W. Improving tribological properties of sputtered boron carbide coatings by process modifications. Surf. Coat. Technol. 126 (2000) 69-75
4. Novikov N., Gorokhovsky V.I., and Uryukov B. Superhard I-C coatings used in complex processes of surface strengthening of tools and machine parts. Surf. Coat. Technol. 47 770 (1991)
5. Park I.-W., Kim K.H., Kunrath A.O., Zhong D., Moore J.J., Voevodin A.A., and Levashov E.A. Microstructure and mechanical properties of superhard Ti-B-C-N films deposited by dc unbalanced magnetron sputtering. J. Vac. Sci. Technol. B 23 March/April (2) (2005) 588-593
6. Vlcek J., Potocky S., Cizhek J., Houska J., Kormunda M., Zeman P., Perina V., Zemek J., Setsuhara Y., and Konuma S. Reactive magnetron sputtering of hard Si-B-C-N films with a high-temperature oxidation resistance. J. Vac. Sci. Technol. A 23 November/December (6) (2005) 1513-1523
7. Hauret R., and Patscheider J. From alloying to nanocomposites-improved performance of hard coatings. Adv. Eng. Mater. 2 (2000) 247-259
8. Yashar P.Y., and Sproul W.D. Nanometer scale multilayered hard coatings. Vacuum 55 (1999) 179-190
9. Bewilogua K., Cooper C.V., Specht C., Schroder J., Wittorf R., and Grischke M. Effect of target material on deposition and properties of metal-containing DLC (Me-DLC) coatings. Surf. Coat. Technol. 127 (2000) 224-232
10. x/a-BN coatings prepared by plasma CVD and PVD: a comparative study of their properties. Surf. Coat. Technol. 163-164 (2003) 149-156
11. Zhang S., Sun D., Fu Y., and Du H. Recent advances of superhard nanocomposite coatings: a review. Surf. Coat. Technol. 198 (2005) 2-8
12. HovsepianU P.Eh., Lewis D.B., and Munz W.-D. Recent progress in large scale manufacturing of multilayer superlattice hard coatings. Surf. Coat. Technol. 133-134 (2000) 166-175
13. Musil J. Hard nanostructured and nanocomposite thin films. Proceedings of the Third Mikkeli International Industrial Coating Seminar MIICS-2006. Mikkeli, Finland, March 16-18 (2006)
14. Leiland A., and Matthews A. On the significance of the H/E ratio in wear control: a nanocomposite coating approach to optimised tribological behavior. Wear 246 (2000) 1-11
15. Voevodin A.A., Walck S.D., and Zabinski J.S. Architecture of multilayer nanocomposite coatings with super-hard diamond-like carbon layers for wear protection at high contact loads. Wear 203-204 (1997) 516-527
16. Voevodin A.A., and Zabinski J.S. Load-adaptive crystalline/amorphous nanocomposites. J. Mater. Sci. 33 (1998) 319-327
17. Voevodin A.A., O'Neill J.P., and Zabinski J.S. Nanocomposite tribological coatings for aerospace applications. Surf. Coat. Technol. 116-119 (1999) 36-45
18. Voevodin A.A., and Zabinski J.S. Supertough wear resistant coatings with 'chameleon' surface adaptation. Thin Solid Films 370 (2000) 223-231
19. Voevodin A.A., Capano M.A., Laube S.J.P., Donley M.S., and Zabinski J.S. Design of a Ti/TiC/DLC functionally gradient coating based on studies of structural transitions in Ti-C films. Thin Solid Films 298 (1997) 107-115
20. Voevodin A.A., and Zabinski J.S. Nanocomposite and nanostructured tribological materials for space applications. Compos. Sci. Technol. 65 (2005) 741-748
21. Wang H.W., Stack M.M., Lyon S.B., Hovsepian P., and Munz W.-D. Wear associated with growth defects in combined cathodic arcrunbalanced magnetron sputtered CrNrNbN superlattice coatings during erosion in alkaline slurry. Surf. Coat. Technol. 126 (2000) 279-287 72
22. N.J.M. Carvalho, Ph.D. Thesis, Rijksuniversiteit Groningen, 2001, ISBN 90 367.
23. Gorokhovsky V.I., Bhattacharya R., and Bhat D.G. Characterization of large area filtered arc deposition technology. Part I. Plasma processing parameters. Surf. Coat. Technol. 140 2 (2001) 82-92
24. Gorokhovsky V.I., Bhat D.G., Bhattacharya R., Rai A.K., Kulkarni K., and Shivpuri R. Characterization of large area filtered arc deposition technology. Part II. Coating properties and applications. Surf. Coat. Technol. 140 3 (2001) 215-224
25. V. Gorokhovsky, US Patent No. 6,663,755.
26. Gorokhovsky V., Bowman C., Gannon P., Van Vorous D., Voevodin A., Rutkowski A., Muratore C., Smith R.J., Kayani A., Gelles D., Shutthanandan V., and Trusov B.G. Tribological performance of hybrid filtered arc-magnetron coatings. Part I. Coating deposition process and basic coating properties characterization. Surf. Coat. Technol. 201 6 (2006) 3732-3747
27. Gorokhovsky V., Bowman C., Gannon P., VanVorous D., Voevodin A., and Rutkowski A. Tribological performance of hybrid filtered arc-magnetron coatings. Part II. Coating deposition process and basic coating properties characterization. Surf. Coat. Technol. 201 14 (2007) 6228-6238
28. Gorokhovsky V., Heckerman B., Watson P., and Bekesch N. The effect of multilayer filtered arc coatings on mechanical properties, corrosion resistance, and performance of periodontal dental instruments. Surf. Coat. Technol. 200 18-19 (2006) 5614-5630
29. Smith R.J., Tripp C., Knospe A., Ramana C.V., Kayani A., Gorokhovsky V., Shutthanandan V., and Gelles D.S. Using CrAlN multilayer coatings to improve oxidation resistance of steel interconnects for solid oxide fuel cell stacks. J. Mater. Eng. Perform. 13 (2003) 295
30. H. Jehn, G. Reiners, N. Siegel, DIN-Fachbericht (special report) 39, Charakterisierung duenner Schichten (Characterization of Thin Layers), Beuth-Verlag, Berlin, 1993.
31. Musil J., Kurn F., Zeman H., and Polakova H. Relationships between hardness, Young's modulus and elastic recovery in hard nanocomposite coatings. Surf. Coat. Technol. 154 304 (2002)
32. Stoiber M., Perlot S., Mitterer C., Beschliesser M., Lugmair C., and Kullmer R. PACVD TiN/Ti-B-N multilayers: from micro- to nano-scale. Surf. Coat. Technol. 177 348 (2004)
33. Shtansky, Dmitry V., Moore, John J., Levashov, Evgeny A., Voevodin, and Andrey A. Nanostructured thin films and nanodispersion strengthened coatings. NATO Sci. Series II: Math. Phys. Chem. 155 (2004)
34. Bull S.J. Failure modes in scratch adhesion testing. Surf. Coat. Technol. 50 (1991) 25-32
35. Drory M.D., and Hutchison J.W. Measurement of the adhesion of a brittle film on a ductile substrate by indentation. Proc. Roy. Soc. London A 452 (1996) 2319-2341
36. Ijuin S., et al. STLE. Tribol. Trans. 38 2 (1995) 403-409
37. Lacey S., and Kawamura H. Motion & Control No. 5 (1998), NSK-RHP European Tech Centre
38. A. Dodd, N. Mitamura, H. Kawamura, Motion & Control No. 6, 1999.
39. Hershberger J., Ajayi O.O., Zhang J., Yoon H., and Fenske G.R. Evidence of scuffing initiation by adiabatic shear instability. Wear 258 (2005) 1471-1478
40. Staker M.R. The relationship between adiabatic shear instability strain and material properties. Acta Metall. 29 (1981) 683-689
41. Timken Latrobe Steel, Data Sheet: Lescalloy M50 Vim-Var, 2005, www.timkenlatrobe.com.
42. Wang L., Snidle R.W., and Gu L. Wear 246 (2000) 159-173
43. Shoda Y., Ijuin S., Aramaki H., Yui H., and Toma K. Tribol. Trans. 40 4 (1997) 684-767
44. Vatolin N.A., Moiseev G.K., and Trusov B.G. Thermodynamic Modeling in High Temperature Inorganic Systems (1994), Metallurgy, Moscow (in Russian)
45. Gusev A.I., Rempel A.A., and Magerl A.J. Disorder and Order in Strongly Non-Stoichiometric Compounds (2001), Springer p. 607
46. Duschanek H., Rogl P., and Lukas H.L. A critical assessment and thermodynamic calculation of the boron-carbon-titanium (B-C-Ti) ternary system. J. Phase Equilib. 16 (1995) 46-60
47. Rogl P., Bittermann H., and Ternary metal boron carbides. Int. J. Refract. Met. Hard Mater. 17 1-3 (1999) 27-32
48. 1.29. Acta Crystallogr. B 36 (1980) 672-675