Thermal Analysis of Grinding

CIRP Annals - Manufacturing Technology

Volumn 56, Issue 2, 2007, Pages 760-782

  Malkin, S ^a   Guo, C ^b  

^a UNIVERSITY OF MASSACHUSETTS   (United States)

^b UNITED TECHNOLOGIES RESEARCH CENTER   (United States)

Author keywords

Analysis; Grinding; Temperature

Indexed keywords

GRINDING WHEELS; HEAT CONDUCTION; THERMAL CONDUCTIVITY; THERMOANALYSIS;

ANALYTICAL METHODS; ENERGY PARTITION; GRINDING TEMPERATURES; THERMAL DAMAGE;

GRINDING (MACHINING);

EID: 36248940831     PISSN: 00078506     EISSN: 17260604     Source Type: Journal    
DOI: 10.1016/j.cirp.2007.10.005     Document Type: Article

References (100)

1. Snoeys R., Maris M., and Peters J. Thermally Induced Damage in Grinding. Annals of the CIRP 27 2 (1978) 571-581
2. Torrance, A. A., 1978, Metallurgical Effects Associated with Grinding, Proceedings of the 19th International Machine Tool Design and Research Conference, 637-644.
3. Tarasov, L. P., 1950, Some Metallurgical Aspects of Grinding, Machining Theory and Practice, ASM, 409-464.
4. Littman W.E., and Wulff J. The Influence of the Grinding Process on the Structure of Hardened Steels. Trans. ASM 47 (1955) 692-714
5. Wetton A.G. A Review of Theories of Metal Removal in Grinding. J. Mech. Eng. Sci. 11 (1969) 412-425
6. Ueda T., Hosokawa A., and Yamamoto A. Studies of Temperature of Abrasive Grains in Grinding - Application of Infrared Radiation Pyrometer. ASME Journal of Engineering for Industry 107 (1984) 127-133
7. Maris, M., Snoeys, R., 1973, Heat Affected Zone in Grinding, Proceedings of the 14th International Machine Tool Design and Research Conference, 659-669.
8. Guo C., Wu Y., Varghese V., and Malkin S. Temperature and Energy Partition for Grinding with Vitrified CBN Wheels. Annals of the CIRP 48 1 (1999) 247-250
9. Kim N., Guo C., and Malkin S. Heat Flux and Energy Partition in Creep-Feed Grinding. Annals of the CIRP 46 1 (1997) 227-232
10. Zhu B., Guo C., Sunderland J.E., and Malkin S. Energy Partition to the Workpiece for Grinding of Ceramics. Annals of the CIRP 44 1 (1995) 267-271
11. Kohli S., Guo C., and Malkin S. Energy Partition to the Workpiece for Grinding with Aluminum Oxide and CBN Abrasive Wheels. ASME Journal of Engineering for Industry 117 (1993) 160-168
12. Xu X., and Malkin S. Comparison of Methods to Measure Grinding Temperature. ASME Journal of Manufacturing Science and Engineering 123 (2001) 191-195
13. Malkin S. Current Trends in CBN Grinding Technology. Annals of the CIRP 43 2 (1985) 557-564
14. Malkin, S, 1989, Grinding Technology: Theory and Applications of Machining with Abrasives, Ellis Horwood Ltd., Chichester, England and John Wiley and Sons, New York; reprinted by SME in 1996, Chapter 5.
15. Malkin S. Thermal Aspects of Grinding, Part 2 - Surface Temperatures and Workpiece Burn. ASME Journal of Engineering for Industry 96 (1974) 184-1191
16. Loladze, T. N., Bokuchava, G. V., Siradze, A. M., 1974, The Problems of Grinding Process Tribology and Abrasive Tool Improvement, Proceedings of International Conference on Production Engineering, Part 1, Tokyo, 713.
17. Des Ruisseaux N.R., and Zerkle R.D. Thermal Analysis of the Grinding Process. ASME Journal of Engineering for Industry 92 (1970) 428-434
18. Masuda M., and Shiozaki S. Out-of-straightness of Workpiece, Considering the Effect of Thermal Work Expansion on Depth of Cut in Grinding. Annals of the CIRP 23 1 (1974) 91-94
19. Yokoyama, K., Ichimiya, R., 1977, Thermal Deformation of Workpiece in Surface Grinding, Bull. Japan Soc. Prec. Engg., 11:195.
20. Thé J.H.L., and Scrutton R.F. Thermal Expansions and Grinding Forces Accompanying Plunge-Cut Surface Grinding. Int. J. Mach. Tool Des. Res. 13 (1973) 287-302
21. Kops, L., Hucke, M., 1974, Simulated Thermal Deformation in Surface Grinding, Proceedings, International Conference on Production Engineering, Pt. 1, Tokyo, 683.
22. Malkin S. Burning Limits for Surface and Cylindrical Grinding of Steels. Annals of the CIRP 27 1 (1978) 233-236
23. Des Ruisseaux N.R., and Zerkle R.D. Temperature in Semi-infinite and Cylindrical Bodies Subjected to Moving Heat Sources and Surface Cooling. ASME Journal of Heat Transfer 92 (1970) 456
24. Peters J., and Vansevanant E. A Thermal Model Covering Pendulum Grinding and Creep Feed Grinding. Annals of the CIRP 32 1 (1983) 491-494
25. Rowe W.B., Petit J.A., Boyle A., and Moruzzi J.L. Avoidance of Thermal Damage in Grinding and Prediction of Damage Threshold. Annals of the CIRP 37 1 (1988) 327-330
26. Rowe B.W., Morgan M.N., Black S.C.E., and Mills B. A Simplified Approach to Control of Thermal Damage in Grinding. Annals of the CIRP 45 1 (1996) 299-302
27. Rowe W.B., Morgan M.N., and Allanson D.A. An Advance in the Modeling of Thermal Effects in the Grinding Process. Annals of the CIRP 40 1 (1991) 339-342
28. Jaeger, J. C., 1942, Moving Sources of Heat and the Temperature at Sliding Contacts, Proceedings of the Royal Society of New South Wales, 76:203-224.
29. Verkerk J. The Real Contact Length in Cylindrical Plunge Grinding. Annals of the CIRP 32 1 (1975) 491-494
30. Guo C., and Malkin S. Inverse Heat Transfer Analysis of Heat Flux to the Workpiece: II. Application. ASME Journal of Engineering for Industry 118 (1993) 143-149
31. Guo C., and Malkin S. Inverse Heat Transfer Analysis of Heat Flux to the Workpiece: I. Model. ASME Journal of Engineering for Industry 118 (1993) 137-142
32. Guo C., and Malkin S. Analytical and Experimental Investigation of Burnout in Creep-Feed Grinding. Annals of the CIRP 43 1 (1994) 283-286
33. Sato, K., 1961, Grinding Temperature, Bull. Japan Soc. Grind. Engns., 1:31.
34. Malkin S., and Anderson R.B. Thermal Aspects of Grinding, Part 1 - Energy Partition. ASME Journal of Engineering for Industry 96 (1974) 1177-1183
35. Trigger K.J., and Chao B.T. An Analytical Evaluation of Metal Cutting Temperatures. Trans. ASME 73 (1951) 57-64
36. Outwater J.O., and Shaw M.C. Surface Temperatures in Grinding. Trans. ASME 74 (1952) 73-86
37. Isenberg J., and Malkin S. Effects of Variable Thermal Properties on Moving Band Source Temperatures. ASME Journal of Engineering for Industry 96 (1974) 1074-1078
38. Kovach, J. A., Malkin, S., 1988, Thermally Induced Grinding Damage in Superalloy Materials, Annals of the CIRP, 309-313.
39. Malkin, S., 1984, In-process Control of Thermal Damage During Grinding, SME Paper No. MR2-532, SME.
40. Takazawa K. Effects of Grinding Variables on Surface Structure of Hardened Steels. Bull. Japan Soc. Prec. Engg. 2 (1966) 19-21
41. Yamamoto Y., Horike M., and Hoshina N.A. Study of the Temperature Variation of Workpieces during Cylindrical Plunge Grinding. Annals of the CIRP 25 1 (1977) 151-154
42. Pekelharing, A. J., Verkerk, J., Beukering, F. C., A Model to Describe Wheel Wear in Grinding, Proceedings of the International Grinding Conference. Pittsburgh, USA, 1972:412-431.
43. Tang J.S., Pu X.F., Xu H.J., and Zhang Y.Z. Studies on Mechanisms and Improvement of Workpiece Burn during Grinding of Titanium Alloys. Annals of the CIRP 39 1 (1990) 353-356
44. Malkin S., and Cook N.H. The Wear of Grinding Wheels, Part I, Attritious Wear. ASME Journal of Engineering for Industry 93 (1971) 1120-1128
45. Fedoseev O.B., and Malkin S. Analysis of Tempering and Rehardening for Grinding of Hardened Steels. ASME Journal of Engineering for Industry 113 (1991) 388-394
46. Brockhoff, T., Grind-Hardening: A Comprehensive View, Annals of the CIRP, Vol. 48/1:255-260.
47. Chryssolouris G., Tsirbas K., and Salonitis K. An Analytical and Numerical Approach to Grind- Hardening. SME Journal of Manufacturing Processes 7 (2005) 1-9
48. Mayer J.E., Purushothaman G., and Gopalakrishnan S. Model of Grinding Thermal Damage for Precision Gear Materials. Annals of the CIRP 48 1 (1999) 251-254
49. Torrance, A. A., Stokes, R. J., Howes, T. D., 1983, The Effect of Grinding Conditions on the Rolling Contact Fatigue Life of Bearing Steel, Mechanical Engineering, October 1983:63-73.
50. Eda H., and Yamauchi S. Computer Visual Simulation on Structural Changes of Steel in Grinding Process and Experimental Verification. Annals of the CIRP 42 1 (1993) 389-392
51. Hollomon, J. H., Jaffe, L. D., 1945 Time-temperature Relation in Tempering Steel, AIME Technical Publication 1831.
52. Ashby M.F., and Easterling K.E. The Transformation Hardening of Steel Surfaces by Laser Beams-I. Hypoeutectoid Steels. Acta Metal. 32 (1984) 1935-1948
53. Li W.D., Easterling K.E., and Ashby M.F. The Transformation Hardening of Steel Surfaces by Laser beams-II. Hypereutectoid Steels, Acta Metal. 34 (1986) 1533-1543
54. Anon, 1960, Grinding Stresses - Cause, Effect, and Control, Collected Papers, Grinding Wheel Institute, Cleveland, Ohio.
55. Littman, W. E., 1967, Control of Residual Stresses in Metal Surfaces, Proceedings of the International Conference on Manufacturing Technology, ASTME, 1303-1317.
56. Littman, W. E.,1967, The Influence of Grinding on Workpiece Quality, ASTME Paper MR67-593.
57. Wakabayashi M., and Nakayama M. Experimental Research on Elements Composing Residual Stresses in Surface Grinding. Bull. Japan Soc. Prec. Engg. 13 (1979) 75
58. Hahn R.S. On the Loss of Surface Integrity and Surface Form due to Thermoplastic Stress in Grinding Operations. Annals of the CIRP 25 1 (1976) 203-207
59. Lenning, R. L., 1968, Controlling Residual Stresses in Cylindrical Grinding, Abrasive Engineering, December: 24.
60. Winter P.M., and McDonald W.J. Biaxial Residual Surface Stresses from Grinding and Finish Machining 304 Stainless Steel Determined by a New Dissection Technique. ASME Journal of Basic Engineering 91 (1969) 15-23
61. El-Helieby S.O.A., and Rowe G.W. A Quantitative Comparison between Residual Stresses and Fatigue Properties of Surface - Ground Bearing Steel (En 31). Wear 58 (1980) 155
62. Field, M., Koster, W. P., Kahles, J. F., 1967, Effect of Machining Practice on the Surface Integrity of Modern Alloys, Proceedings, International Conference on Manufacturing Technology, ASTME: 1319.
63. Hahn R.S. Survey of Technical Factors in Grinding High Strength Heat Resistant Alloys. Annals of the CIRP 17 (1969) 107-116
64. Hahn, R. S., Lindsay, R. P., 1973, The Production of Fine Surfaces while Maintaining Good Surface Integrity at High Production Rates in Grinding. Proceedings, International Conference on Surface Technology, SME, 402-426.
65. Field, M., Koster, W. P., 1972, Surface Integrity in Grinding, Proceedings, International Grinding Conference, Pittsburgh, 666-684.
66. Surface Integrity, Machinability Data Handbook, 1980, Section 18.3, 3rd Edition, Machinability Data Center, Cincinnati, 18-39.
67. Tarasov L.P., Hyler W.S., and Letner U.R. Effects of Grinding Conditions and Resultant Residual Stresses on the Fatigue Strength of Hardened Steel. Proc. ASTM 57 (1957) 601-622
68. Das K.B., and Parrish P.A. Influence of Grinding Fluids on the Introduction of Hydrogen in High Strength Steel, Corrosion. NACE 31 (1975) 72-74
69. Tönshoff, H. K., Grabner, T., 1984, Cylindrical and Profile Grinding with Boron Nitride Wheels, Proceedings of the 5th International Conference on Production Engineering, Tokyo, 326.
70. Tönshoff H.K., and Hetz F. Influence of Abrasive on Fatigue in Precision Grinding. ASME Journal of Engineering for Industry 109 (1987) 203-205
71. Mishra, A., Rao, U. R. K., Natarajan, R.,1977, An Analytical Approach to the Determination of Residual Stresses in Surface Grinding, Proceedings, International Conference on Production Engineering, Inst. Mech. Engrs. (India) and CIRP, New Delhi: VI- 40 - VI-50.
72. Skalli N., Turbatt A., and Flavenot J.F. Prevision of Thermal Stresses in Plunge Grinding of Steels. Annals of the CIRP 31 1 (1982) 451-456
73. Xiao G., Stevenson R., Hanna I.M., and Hucker S.A. Modeling of Residual Stress in Grinding of Nodular Cast Iron. ASME Journal of Manufacturing Science and Engineering 124 (2003) 833-839
74. Werner, P. G., Younis, M. A., Schlingersiepen, R., 1980, Creep Feed - an Effective Method to Reduce Work Surface Temperatures in High Efficiency Grinding Processes, Proceedings, Eighth North American Manufacturing Research Conference, 312.
75. Dawson P.R., and Malkin S. Inclined Moving Heat Source Model for Calculating Metal Cutting Temperatures. ASME J. of Eng. for Ind. 106 (1984) 179-186
76. Shafto, G. R., Howes, T. D., Andrew, C., 1975, Thermal Aspects of Creep Feed Grinding, Proceedings of the Sixteenth International Machine Tool Design and Research Conference, 31.
77. Andrew, C., 1979, Coolant Application in Creep Feed Grinding, Proceedings of the International Conference on Creep Feed Grinding, Bristol, 67.
78. Powell, J. W., Howes, T. D., 1978, A Study of the Heat Flux at which Burn Occurs in Creep Feed Grinding, Proceedings of the Nineteenth International Machine Tool Design and Research Conference, 629.
79. Pearce, T. R. A., Howes, T. D., 1984, The Effect of Wheel Structure on Coolant Application in Creep Feed Grinding, Fourth Polytechnics Symposium on Manufacturing Engineering, Birmingham.
80. Salter, N. D., Pearce, T. R. A., Howes, T. D., 1985, A Fundamental Investigation of Workpiece Burn in Creep Feed Grinding, Milton C. Shaw Grinding Symposium, PED-16, ASME.
81. Andrew, C., Howes, T. D., Pearce, T. R. A., 1985, Creep Feed Grinding, Holt, Rinehart and Winston, London, Chapters 4 and 5.
82. Yasui, H., 1984, On Limiting Grinding Condition for Fluid Supply Effect, Proceedings of the 5th International Conference on Production Engineering, Tokyo, 58.
83. Furukawa Y., Ohishi S., and Shiozaki S. Selection of Creep Feed Grinding Conditions in View of Workpiece Burning. Annals of the CIRP 28 1 (1979) 213-218
84. Guo, C., 1993, Investigation of Fluid Flow and Heat Transfer in Grinding, PhD Thesis, University of Massachusetts.
85. Guo C., and Malkin S. Analysis of Transient Temperatures in Grinding. ASME Journal of Engineering for Industry 117 (1995) 571-577
86. Guo C., and Malkin S. Analysis of Fluid Flow through the Grinding Zone. ASME Journal of Engineering for Industry 104 (1992) 427-434
87. Lavine A. A Simple Model for Convective Cooling during Grinding Process. ASME Journal of Engineering for Industry 110 (1988) 1-6
88. Engineer F., Guo C.S., and Malkin S. Experimental Measurement of Fluid Flow through the Grinding Zone. ASME Journal of Engineering for Industry 114 (1992) 61-66
89. Krishnan, N., Guo, C., Malkin, S., 1995, Fluid Flow Through the Grinding Zone in Creep Feed Grinding, Proceedings of the 1st International Machining and Grinding Conference, SME, 905-916.
90. Jen T.C., and Lavine A. A Variable Heat Flux Model of Heat Transfer in Grinding: Model Development. ASME Journal of Heat Transfer 117 (1995) 473-478
91. Guo C., and Malkin S. Analysis of Energy Partition in Grinding. ASME Journal of Engineering for Industry 117 (1995) 55-61
92. Lavine A.S., Malkin S., and Jen T.C. Thermal Aspects of Grinding with CBN Abrasives. Annals of the CIRP 38 1 (1989) 557-560
93. Guo C., and Malkin S. Energy Partition and Cooling During Grinding. Journal of Manufacturing Processes 2 (2000) 151-157
94. Guo C., Wu Y., Varghese V., and Malkin S. Temperature and Energy Partition for Grinding with Vitrified CBN Wheels. Annals of the CIRP 48 1 (1999) 247-250
95. Varghese V., Guo C., Malkin S., and Xiao G. Energy Partition for Grinding of Nodular Cast Iron with Vitrified CBN Wheels. Machining Science and Technology 4 (2000) 197-208
96. Upadhyaya R.P., and Malkin S. Thermal Aspects of Grinding with Electroplated CBN Wheels. ASME Journal of Manufacturing Science and Engineering 126 (2004) 107-114
97. Jin T., and Rowe W.B. Temperatures in High Efficiency Deep Grinding (HEDG). Annals of the CIRP 50 1 (2001) 205-208
98. Stephenson D.J., Jin T., and Corbett J. High Efficiency Deep Grinding of a Low Alloy Steel with Plated CBN Wheels. Annals of the CIRP 51 1 (2002) 241-244
99. Tawakoli, T., 1983, High Efficiency Deep Grinding, Mechanical Engineering Publications Ltd, London.
100. Jin T., and Stephenson D.J. Analysis of Grinding Chip Temperature and Energy Partitioning in High- Efficiency Deep Grinding. J. Engineering Manufacture 220 (2006) 615-625