Effect of workpiece curvature on cutting forces and surface error in peripheral milling

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

Volumn 220, Issue 9, 2006, Pages 1399-1407

  Rao, V S ^a   Rao, P V M ^a  

^a INDIAN INSTITUTE OF TECHNOLOGY DELHI   (India)

Author keywords

Feed force; Normal force; Peripheral milling; Surface error; Tool deflection

Indexed keywords

DYNAMOMETERS; ERROR ANALYSIS; FORCE CONTROL; GEOMETRY; SURFACE ANALYSIS;

FEED FORCE; NORMAL FORCE; PERIPHERAL MILLING; SURFACE ERROR; TOOL DEFLECTION;

CUTTING;

EID: 34247167608     PISSN: 09544054     EISSN: None     Source Type: Journal    
DOI: 10.1243/09544054JEM397     Document Type: Article

References (29)

1. Martellotti, M. E. An analysis of the milling process. Trans. ASME, 1991, 63, 677-700.
2. Martellotti, M. E. An analysis of the milling process, Part II, Down milling. Trans. ASME, 1945, 67, 233-251.
3. Koenigsberger, F. and Sabberwal, A. J. P. Chip section and cutting force during the milling operation. Ann. CIRP., 1960, 197.
4. Koenigsberger, F. and Sabberwal, A. J. P. An investigation into the cutting force pulsations during milling operations. Int. J. Mach. Tool Des. Res., 1961, 1, 15-53.
5. Tlusty, J. and MacNiel, P. Dynamics of cutting forces in end milling. Ann. CIRP, 1975, 24, 21.
6. Kline, W. A., DeVor, R. E., and Lindberg, J. R. The prediction of cutting forces in end milling with application to cornering cuts. Int. J. Mach. Tool Des., 1982, 22(1), 7-22.
7. Sutherland, J. W. and DeVor, R. E. An improved method for cutting force and surface error prediction in flexible end milling systems. ASME J. Engng. Ind., 1986, 108, 269-279.
8. Montogomery D. and Altintas, Y. Mechanism of cutting force and surface generation in dynamic milling. ASME J. Engng. Ind., 1991, 113, 160-168.
9. Armarego, E. J. A. and Deshpande, N. P. Force prediction models and CAD/CAM software for helical tooth milling processes. II. Peripheral milling operations. Int. J. Prod. Res., 1993, 31(10), 2319-2336.
10. Wang, J. J.-J., Liang, S. Y., and Book, W. J. Convolution analysis of milling force pulsation. ASME J. Engng. Ind., 1994, 116, 17-25.
11. Bayoumi, A. E., Yucesan, G., and Kendall, L. A. An analytic mechanistic cutting force model for milling operations: a theory and methodology. ASME J. Engng. Ind., 1994, 116, 324-330.
12. Zheng, L., Chiou, Y. S., and Liang S. Y. Three dimensional cutting force analysis in end milling. Int. J. Mech. Sci., 1996, 38(3), 259-269.
13. Abrari, F. and Elbestawi, M. A. Closed form formulation of cutting forces for ball and flat end mills. Int. J. Mach. Tool Mf., 1997, 37(1), 17-27.
14. Zheng, L., Liang S. Y., and Melkote, S. N. Angle domain analytical model for end milling forces. ASME J. Engng. Ind., 1998, 120, 252-258.
15. Li, X. P., Nee, A. Y. C., Wong, Y. S., and Zheng, H. Q. Theoretical modeling and simulation of milling forces. J. Mat. Proc. Technol., 1999, 89-90, 266-272.
16. Li, H. Z., Zhang, W. B., and Li, X. P. Modeling of cutting forces in helical end milling using a predictive machining theory. Int. J. Mech. Sci., 2001, 43, 1711-1730.
17. Kline, W. A., DeVor, R. E., and Shareef, I. A. The prediction of surface accuracy in end milling. ASME J. Engng. Ind., 1982, 104, 272-278.
18. Armarego, E. J. A. and Deshpande, N. P. Computerised end milling force predictions with cutting models allowing for eccentricity and cutter deflections. Ann. CIRP, 1991, 40(1), 25-29.
19. Budak, E. and Altintas, Y. Peripheral milling conditions for improved dimensional accuracy. Int. J. Mach. Tools Mf., 1994, 34(7), 907-918.
20. Liu, X.-W., Cheng, K., Webb, D., and Luo, X.-C. Prediction of cutting force distribution and its influence on dimensional accuracy in peripheral milling. Int. J. Mach. Tools Mf., 2002, 42, 791-800.
21. Yun, W.-S., Ko, J. H., Cho, D.-W., and Ehmann, K. F. Development of a virtual machining system, part 2: prediction and analysis of a machined surface error. Int. J. Mach. Tools Mf., 2002, 42, 1607-1615.
22. Xu, A.-P., Qu, Y.-X., Zhang, D.-W., and Huang, T. Simulation and experimental investigation of the end milling process considering the cutter flexibility. Int. J. Mach. Tools Mf., 2003, 43, 283-292.
23. Ong, T. S. and Hinds, B. K. The application of tool deflection knowledge in process planning to meet geometric tolerances. Int. J. Mach. Tools Mf., 2003, 43, 731-737.
24. Ryu, S. H., Lee, S. H., and Chu, C. N. The form error prediction in side wall machining considering tool deflection. Int. J. Mach. Tools Mf., 2003, 43, 1405-1411.
25. Landon, Y., Segonds, S., Lascoumes, P., and Lagartigue, P. Tool positioning error (TPE) characterization in milling. Int. J. Mach. Tools Mf., 2004, 44, 457-464.
26. Zhang, L., Zheng, L., Zhang, Z.-H., Liu, Y., and Li, Z-Z. On cutting forces in peripheral milling of curved surfaces. Proc. Instn Mech. Engrs, Part B: J. Engineering Manufacture, 2002, 216, 1385-1397.
27. Zhang, L. and Zheng, L. Predictions of cutting forces in milling of circular profiles. Int. J. Mach. Tools Mf., 2004, 44, 225-235.
28. Rao, V. S. and Rao, P. V. M. Modelling of tooth trajectory and process geometry in peripheral milling of curved surfaces. Int. J. Mach. Tools Mf., 2005, 45, 617-613.
29. Seo, T.-II. and Cho, M.-W. Tool trajectory generation based on tool deflection effects in the flat end milling process-I, II, KSME Int. J., 1999, 13(12).