Temperature determination at the chip-tool interface using an inverse thermal model considering the tool and tool holder

Journal of Materials Processing Technology

Volumn 179, Issue 1-3, 2006, Pages 97-104

  Carvalho, S R ^a   Lima e Silva, S M M ^b   Machado, A R ^a   Guimaraes G ^a  

^a FEDERAL UNIVERSITY OF UBERLÂNDIA   (Brazil)

^b FEDERAL UNIVERSITY OF ITAJUBÁ   (Brazil)

Author keywords

Chip tool interface; Heat flux identification; Inverse problem; Machining temperature

Indexed keywords

CARBIDE TOOLS; COSTS; CUTTING; CUTTING TOOLS; FINITE VOLUME METHOD; HEAT FLUX; INVERSE PROBLEMS; TEMPERATURE MEASUREMENT; THERMAL EFFECTS;

CHIP-TOOL INTERFACE; HEAT FLUX IDENTIFICATION; INVERSE THERMAL MODEL; MACHINING TEMPERATURE;

INTERFACES (MATERIALS);

EID: 33748180212     PISSN: 09240136     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jmatprotec.2006.03.086     Document Type: Article

References (27)

1. Trent E.M., and Wright P.K. Metal Cutting. 4th ed. (2000), Butterworth-Heinemann, Boston, USA 446p
2. Lin J., Lee S., and Weng C. Estimation of cutting temperature in speed machining. ASME J. Eng. Mater. Technol. 114 (1992) 289-296
3. Arndt G., and Brown R.H. On the temperature distribution in orthogonal machining. Int. J. Mach. Tools Des. Res. 7 (1967) 39-53
4. Lin J. Development of the infrared pyrometer with fiber optic for measuring cutting temperature at high speed cutting. Monit. Control Manuf. Process 44 (1990) 17-32
5. Al Huda M., Yamada K., Hosokawan A., and Ueda T. Investigation of temperature at tool-chip interface in turning using two-color pyrometer. ASME J. Manuf. Sci. Eng. (2002) 200
6. Radulescu R., and Kapoor S.G. An analytical model for prediction of tool temperature-fields during continuous and interrupted cutting. J. Eng. Ind. 116 (1994) 135-143
7. Tay A.A.O. A review of methods of calculating machining temperature. J. Mater. Process. Technol. 36 (1993) 225-257
8. Jen T.C., and Gutierrez G. Numerical heat transfer analysis in transient cutting tool temperatures. Proceedings of the 34th National Heat Transfer Conference. 34 Pittsburgh/Pennsylvania (2000)
9. Stephenson D.A., Jen T.C., and Lavine A.S. Cutting tool temperatures in contour turning: transient analysis and experimental verification. J. Manuf. Sci. Eng. 119 (1997) 494-501
10. Shet C., and Deng X. Finite element analysis of the orthogonal metal cutting process. J. Mater. Process. Technol. 105 (2000) 95-109
11. Lazoglu I., and Altintas Y. Prediction of tool chip temperature in continuous and interrupted machining. Int. J. Mach. Tools Manuf. 42 (2002) 1011-1022
12. Ren X.J., Yang Q.X., James R.D., and Wang L. Cutting temperatures in hard turning chromium hardfacings with PCBN tooling. J. Mater. Process. Technol. 147 (2004) 38-44
13. Singamneni S.B. A mixed solution for the three-dimensional temperature distribution in turning inserts using finite and boundary element techniques. J. Mater. Process. Technol. 166 (2005) 98-106
14. Melo A.C.A., Guimarães G., and Machado A.R. Evaluation of the behavior of estimated cutting temperature with the main machining parameter using inverse heat conduction. Proceedings of the Behavior of Materials on Machining: Opportunitiees and Prospects for Improved Operations. London, UK (1999) 311-320
15. Ohadi M.M., and Cheng K.L. Modelling of temperature distributions in the workpiece during abrasive waterjet machining. J. Heat Transfer 115 (1998) 446-452
16. Yen D.W., and Wright P.K. A remote temperature sensing technique for estimating the cutting interface temperature distribution. J. Eng. Ind. 108 (1986) 252-263
17. Lin J. Inverse estimation of the tool-work interface temperature in end milling. Int. J. Mach. Tools Manuf. 35 (1995) 751-760
18. Stephenson D.A. An inverse method of investigation deformation zone temperature in metal cutting. J. Eng. Ind. 113 (1991) 129-136
19. Lima F.R.S., Machado A.R., and Guimarães G. Experimental heat flux and cutting temperature estimation. Proceedings of the Third International Conference on Metal Cutting and High Speed Machining, Metz, vol. 1 (2001) 25-34
20. Chen W.C., Tsao C.C., and Liang P.W. Determination of temperature distributions on the rake face of cutting tools using a remote method. Int. Commun. Heat Mass Transfer 24 (1997) 161-170
21. Beck J.V., Blackwell B., and St. Clair C.R. Inverse Heat Conduction Ill-posed Problems (1985), Wiley Interscience Publication, New York
22. Patankar S.V. Numerical Heat Transfer and Fluid Flow (1980), Hemisphere Publishing Corporation, USA
23. S.R. Carvalho, Tool temperature estimation during cutting process, Doctorate Thesis, Federal University of Uberlândia, Brazil, 2005 (in Portuguese).
24. Jarny Y., Ozisik M.N., and Bardon J.P. A general optimization method using adjoint equation for solving multidimensional inverse heat conduction. J. Heat Mass Transfer 34 (1991) 2911-2919
25. Beck J.V., and Blackwell B. Handbook of Numerical Heat Transfer (1988), John Wiley & Sons Inc., New York
26. Vanderplaats G.N. Design Optimization Tools (1995), Vanderplaats Research & Development Inc., Colorado Springs
27. Carvalho S.R., Lima e Silva S.M.M., Pinho F.A.A., Machado A.R., and Guimarães G. Determinação da temperatura na interface cavaco-peça-ferramenta durante o processo de torneamento usando a técnica do simulated annealing. Ciência Engenharia 1 (2004) 41-47