Application of Low Plasticity Burnishing (LPB) to improve the fatigue performance of Ti-6AI-4V femoral hip stems

Journal of ASTM International

Volumn 3, Issue 5, 2006, Pages

  Hornbach, Douglas J ^a   Prevey, Paul S ^a   Loftus, Edmund F ^b  

^a Lambda Technologies   (United States)

^b Exactech ^*

Author keywords

Fretting fatigue; High cycle fatigue (HCF); Low plasticity burnishing (LPB); Residual stress; Surface enhancement; Total hip prosthesis

Indexed keywords

FRETTING FATIGUE; HIGH CYCLE FATIGUE (HCF); LOW PLASTICITY BURNISHING (LPB); SURFACE ENHANCEMENT; TOTAL HIP PROSTHESIS;

CRACKS; HIP PROSTHESES; MACHINE TOOLS; RESIDUAL STRESSES; STRENGTH OF MATERIALS; X RAY DIFFRACTION;

BURNISHING;

EID: 33746928343     PISSN: None     EISSN: 1546962X     Source Type: Journal    
DOI: None     Document Type: Review

References (32)

1. Frost, N. E., Marsh, K. J., and Pook, L. P., Metal Fatigue, Oxford University Press, 1974.
2. Fuchs, H. O. and Stephens, R. I., Metal Fatigue in Engineering, John Wiley & Sons, 1980.
3. Berns, H. and Weber, L., "Influence of Residual Stresses on Crack Growth," Impact Surface Treatment, S. A. Meguid, Ed., Eisevier, 1984, pp. 33-44.
4. Ferreira, J. A. M., Boorrego, L. F. P., and Costa, J. D. M., "Effects of Surface Treatments on the Fatigue of Notched Bend Specimens," Fatigue and Fracture Engineering Materials and Structures, Vol. 19, No. 1, 1996, pp 111-117.
5. Prevéy, P. S., Telesman, J., Gabb, T., and Kantzos, P., "FOD Resistance and Fatigue Crack Arrest in Low Plasticity Burnished IN718," Proceedings of the 5th National HCF Conference, Chandler, AZ, March 7-9, 2000.
6. U.S. Patents 5,826,453 (Oct. 1998), 6,415,486 B1 (July 2002) other U.S. and foreign patents pending.
7. "Low Plasticity Burnishing," NASA Tech Briefs, Aug. 2002, p. 50.
8. B. Hogan, "Longer Life with Low Plasticity Burnishing," ASME J. Manuf. Sci. Eng., Dec. 2001, pp. 34-38.
9. Gabb, T., Telesman, J., Kantzos, P., and Prevéy, P., "Surface Enhancement of Metallic Materials," Advanced Materials & Processes, ASM,P. Hunt, Ed., Jan. 2002, pp. 69-72.
10. Prevéy, P., Jayaraman, N., and Ravindranath, R., "Effect of Surface Treatments on HCF Performance and FOD Tolerance of a Ti-6Al-4V Vane," Proceedings, 8th National Turbine Engine HCF Conference, Monterey, CA, April 14-16, 2003.
11. Prevéy, P. S., Hombach, D., Jacobs, T., and Ravindranath, R., "Improved Damage Tolerance in Titanium Alloy Fan Blades with Low Plasticity Burnishing," Proceedings of the ASM IFHTSE Conference, Columbus, OH, Oct. 7-10, 2002.
12. Prevéy, P. S. el al., "The Effect of Low Plasticity Burnishing (LPB) on the HCF Performance and FOD Resistance of Ti-6Al-4V," Proceedings 6th National Turbine Engine HCF Conference, Jacksonville, FL, March 5-8, 2001.
13. Shepard, M., Prevéy, P., and Jayaraman, N., "Effect of Surface Treatments on Fretting Fatigue Performance of Ti-6Al-4V," Proceedings, 8th National Turbine Engine HCF Conference, Monterey, CA, April 14-16, 2003.
14. Prevéy, P. S. and Cammett, J. T., "Restoring Fatigue Performance of Corrosion Damaged AA7075-T6 and Fretting in 4340 Steel with Low Plasticity Burnishing," Proceedings, 6th Joint FAA/DoD/NASA Aging Aircraft Conference, San Francisco, CA, Sept. 16-19, 2002.
15. Jayaraman, N., Prevéy, P. S., and Mahoney, M., "Fatigue Life Improvement of an Aluminum Alloy FSW with Low Plasticity Burnishing," Proceedings, 132nd TMS Annual Meeting, San Francisco, CA, Mar. 2-6, 2003.
16. Prevéy, P. S. and Cammett, J. T., "The Influence of Surface Enhancement by Low Plasticity Burnishing on the Corrosion Fatigue Performance of AA7075-T6," Proceedings, 5th International Aircraft Corrosion Workshop, Solomons, MD, Aug. 20-23, 2002.
17. Cammett, J. T. and Prevéy, P. S., "Fatigue Strength Restoration in Corrosion Pitied 4340 Alloy Steel Via Low Plasticity Burnishing," Retrieved Sept. 2, 2003 from http://www.lambda-research.com/ publica.htm.
18. Prevéy, P. S., "Low Cost Corrosion Damage Mitigation and Improved Fatigue Performance of Low Plasticity Burnished 7075-T6," Proceedings of the 4th Internatioanl Aircraft Corrosion Workshop, Solomons, MD, Aug. 22-25, 2000.
19. Prevéy, P., "The Effect of Cold Work on the Thermal Stability of Residual Compression in Surface Enhanced IN718," Proceedings 20th ASM Materials Solutions Conference, St. Louis, MO, Oct. 10-12, 2000.
20. Prevey, P. S. and Jayaraman, N., "A Design Methodology to Take Credit for Residual Stresses in Fatigue Limited Designs," Journal of ASTM International, Vol. 2, No. 8, 2005.
21. Alloy Digest, Filing Code Ti-66, July 1972, Engineering Alloys Digest, Inc.
22. Hilley, M. E., Ed., Residual Stress Measurement by X-Ray Diffraction, Society of Auto. Eng., Warrendale, PA, 1971.
23. Noyan, I. C. and Cohen, J. B., Residual Stress Measurement by Diffraction and Interpretation, Springer-Verlag, New York, NY 1987.
24. Cullity, B. D., Elements of X-ray Diffraction, 2nd ed., Addison-Wesley,Reading, MA, 1978, pp. 447-476.
25. Prevéy, P. S., "X-Ray Diffraction Residual Stress Techniques," Metals Handbook, Vol. 10, ASM, Metals Park, OH, 1986, pp. 380-392.
26. Koistinen, D. P. and Marburger, R. E., Transactions of the ASME, Vol. 67.
27. Moore, M. G. and Evans, W. P., "Mathematical Correction for Stress in Removed Layers in X-Ray Diffraction Residual Stress Analysis," SAE Trans., Vol. 66, pp. 340-345.
28. Prevéy, P. S., "A Method of Determining Elastic Properties of Alloys in Selected Crystallographic Directions for X-Ray Diffraction Residual Stress Measurement," Advances in X-Ray Analysis, Vol. 20, Plenum Press, New York, NY, 1977, pp. 345-354.
29. "The Effect of Prior Cold Working on the Development of Tensile Residual Stresses Following Bulk Deformation," Lambda Research - Diffraction Notes 28, Winter 2002.
30. "Determination of Endurance Properties of Stemmed Femoral Components with the Application of Torsion," ISO 7206-4; Geneva, Switzerland; 2002.
31. "Endurance Performance of Stemmed Femoral Components with Application of Torsion," ISO 7206-8; Geneva, Switzerland; 1995.
32. Aerospace Structural Metals Handbook, Book #4, Pg. 5, 1997 edition.