A wet etching method coupled with finite element analysis-based compliance function to determine residual stress in high-speed milling

Journal of Manufacturing Science and Engineering

Volumn 128, Issue 3, 2006, Pages 792-801

  Guo, Y B ^a   Ammula, S C ^a   Barkey, M E ^b  

^a University of Alabama   (United States)

^b Box 870280   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

CORROSION RESISTANCE; ETCHING; FABRICATION; FINITE ELEMENT METHOD; MICROSTRUCTURE; RESIDUAL STRESSES; STRAIN GAGES;

HIGH-SPEED MILLING (HSM); LEGENDRE POLYNOMIAL SUBROUTINE; RESIDUAL STRESS SENSITIVITY; WET ETCHING METHOD;

MILLING (MACHINING);

EID: 33746891261     PISSN: 10871357     EISSN: None     Source Type: Journal    
DOI: 10.1115/1.2193550     Document Type: Article

References (25)

1. Schulz, H., and Moriwaki, T., 1992, "High-Speed Machining," CIRP Ann., 41, pp. 637-643.
2. Lu, J., 1996, Handbook of Measurement of Residual Stresses, The Fairmont Press, Lilburn, GA.
3. Cheng, W., and Finnic, I., 1985, "A Method for Measurement of Residual Stress Circumferentially Welded Thin-Walled Cylinders," J. Eng. Mater. Technol., 106, pp. 181-185.
4. Schultz, H., 1984, "High-Speed Milling of Aluminum Alloys," ASME Winter Annual Meeting, pp. 241-244.
5. Tlusty, J., 1993, "High-Speed Machining," CIRP Ann., 42, pp. 733-738.
6. Rao, B., and Shin, Y. C., 2001, "Analysis on High-Speed Face Milling of 7075-T6 Aluminum Using Carbide and Diamond Cutters," Int. J. Mach. Tools Manuf., 41, pp. 1763-1781.
7. Schwach, D. W., and Guo, Y. B., 2005, "A Fundamental Study on the Impact of Surface Integrity by Hard Turning on Rolling Contact Fatigue," Trans. North Am. Manuf. Res. Inst. SME, 33, pp. 541-548.
8. Fuh, K. H., and Wu, C. F., 1995, "A Residual Stress Model for the Milling of Aluminum Alloy 2014-T6," J. Mater. Process. Technol., 51, pp. 87-105.
9. El-Khaberry, M. M., and Fattouh, M., 1989, "Residual Stress Distribution Caused by Milling," Int. J. Mach. Tools Manuf., 29, pp. 391-401.
10. Brinksmeier, E., Cammett, J. T., Konig, W., Leskovar, P., Peters, J., and Tonshoff, H. K., 1982, "Residual Stresses Measurement and Causes in Machining Processes," CIRP Ann., 31, pp. 491-510.
11. McGee, F. J., 1984, "High Speed Machining of Aluminum Alloys," ASME Winter Annual Meeting, pp. 205-216.
12. Sai, W. B., Salah, N. B., and Lebrun, J. L., 2001, "Influence of Machining by Finishing Milling on Surface Characteristics," Int. J. Mach. Tools Manuf., 41, pp. 443-450.
13. Kabiri, M., 1984, "Nonuniform Residual Stresses Measurement by Hole-Drilling Method," Exp. Mech., 24, pp. 328-336.
14. Prime, M. B., 1999, "Residual Stress Measurement by Successive Extension of a Slot: The Crack Compliance Method," Appl. Mech. Rev., 52, pp. 75-96.
15. Cheng, W., Finnic, I., Gremaud, M., Rosselet, A., and Streit, R. D., 1994, "The Compliance Method for Measurement of Near Surface Residual Stresses-Application and Validation for Surface Treatment by Laser and Shot-Peening," J. Eng. Mater. Technol., 116, pp. 556-560.
16. Cheng, W., and Finnie, I., 1993, "A Comparison of the Strains Due to Edge Cracks and Cuts of Finite Width in a Semi-Infinite Elastic Plate," J. Eng. Mater. Technol., 115, pp. 220-226.
17. Prime, M. B., 2003, "Experimental Procedure for Crack Compliance Measurements of Residual Stress," LA-UR-03-8629, LANL Report, pp. 1-6.
18. Gremaud, M., Cheng, W., Finnie, I., and Prime, M. B., 1994, "The Compliance Method for Measurement of Near Surface Residual Stresses - Analytical Background," J. Eng. Mater. Technol., 116, pp. 550-555.
19. Nowell, D., 1999, "Strain Changes Caused by Finite Width Slots With Particular Reference to Residula Stress Measurement," J. Strain Anal. Eng. Des., 34, pp. 285-294.
20. Schindler, H. J., 2000, "Residual Stress Measurement in Cracked Components: Capabilities and Limitations of the Cut Compliance Method," Mater. Sci. Forum, 347, pp. 150-155.
21. Ammula, S. C., Guo, Y. B., 2004, "The Determination of Compliance Functions Using FEA for Calculating Residual Stresses," Proc. of the Soc. Modeling and Simulation Int., Huntsville, AL.
22. Finnie, I., and Cheng, W., 1995, "Residual Stress and Fracture Mechanics," ASME J. Eng. Mater. Technol., 117, pp. 373-378.
23. Saxena, A., and Hudak, S. J. Jr., 1978, "Review and Extension of Compliance Information for Common Crack Growth Specimens," Int. J. Fract., 14, pp. 453-467.
24. Ueda, Y., Fukuka, K., and Kim, Y. C., 1986, "New Measuring Method of Axisymmetric Three Dimensional Residual Stresses Using Inherent Strains as Parameters," ASME J. Eng. Mater. Technol., 108, pp. 328-334.
25. HKS, ABAQUS/Standard User's Manual Verison 6.4, 2004, Pawtucket, RI.