Accuracy analysis of machining process using a spindle probe and a CMM to reduce the scrap

American Society of Mechanical Engineers, Manufacturing Engineering Division, MED

Volumn 16-1, Issue , 2005, Pages 31-36

  Kwon, Yongjin ^a  

^a DREXEL UNIVERSITY   (United States)

Author keywords

CNC machining; Off line inspection; On line ; Touch Probe

Indexed keywords

CNC MACHINING; COORDINATE MEASURING MACHINE (CMM); OFF-LINE INSPECTION; ON-LINE &; TOUCH PROBE;

INSPECTION; INTERNATIONAL COOPERATION; MACHINE TOOLS; QUALITY ASSURANCE; STANDARDS;

MACHINING;

EID: 33645998415     PISSN: None     EISSN: None     Source Type: Conference Proceeding    
DOI: 10.1115/IMECE2005-81015     Document Type: Conference Paper

References (33)

1. Groover, M., 2001, Automation, production systems, and computer integrated manufacturing, Prentice-Hall International, Inc., NJ.
2. Kwon, Y. & Fischer, G., 2003, "A novel approach to quantifying tool wear & tool life measurements for optimal tool management," Journal of Machine Tools and Manufacture, Vol. 43/No. 4, pp. 359-368.
3. Ertekin, Y., Kwon, Y. & Tseng, B., 2003, "Identification of common sensory features for the control of CNC milling operations under varying cutting conditions," Journal of Machine Tools and Manufacture, Vol. 43/No. 9, pp. 897-904.
4. Javadpour, R. & Knapp, G., 2003, "A fuzzy neural network approach to machine condition monitoring," Computers & Industrial Engineering, Vol.45, pp.323-330.
5. Yung C. Shin. & Andrew J. Waters., 1998, "Framework of a machine advisory system with application to face milling process," Journal of Intelligent Manufacturing, Vol. 9, pp. 225-234.
6. N. A. Barakat, M. A. Elbestawi & A. D. Spence, 2000, "Kinematic and geometric error compensation of a coordinate measuring machine," International Journal of Machine Tools and Manufacture, Vol.40, No.6, pp.833-850.
7. Heuuae Pahk, Jonghoo Kim & Kyoil Lee, 1996, "Integrated real time compensation system for errors introduced by measurement probe and machine geometry in commercial CMMs," International Journal of Machine Tools and Manufacture, Vol.36, No.9, pp. 1045-1058.
8. G. L. Samuel & M. S. Shunmugam, 2003, "Evaluation of circularity and sphericity from coordinate measurement data," Journal of Materials Processing Technology, Vol.139, No.1-3, pp.90-95.
9. Machitto, E., CNC Machining Magazine, The ABCs of Probing, fall 1997, Vol.1, No.3, URL: http://www.cncmagazine.com/
10. Stewart, T., CNC Machining Magazine, Touch Probes: A Good Choice For Closed-Loop Process Control, spring 1999, Vol.3, No.9, URL: http://www. cncmagazine.com/
11. T. Yandayan and M. Burdekin, 1997, "In-process dimensional measurement and control of workpiece accuracy," International Journal of Machine Tools and Manufacture, Vol.37, No.10, pp.1423-1439.
12. Rao, B. S., "Tool Wear monitoring through the Dynamics of Stable Turning," Journal of Engineering for Industry, Vol.108 (1986), pp. 183-189.
13. Amarego, E.J.A. & Brown, R.H., The Machining of Metals, Prentice Hall, Engelwood Cliffs, New Jersey, 1969.
14. Modern Metal Cutting, Sandvik Coromant, 1996.
15. Shaw, C. M., Metal Cutting principles, Oxford University Press, New York, 1986.
16. Kwon, Y., Fischer, G. & Tseng, B., 2002, "Fuzzy neuron adaptive modeling to predict surface roughness under process variations in CNC turning," Journal of Manufacturing Systems, Vol. 21/No. 6, pp. 440-450.
17. Kwon, Y., Ertekin, Y. & Tseng, B., 2004, "Characterization of tool wear measurement with relation to the surface roughness in turning," Journal of Machining Science and Technology, Vol. 8/No. 1, pp. 39-51.
18. Fand, X. & Safi-Jahanshahi, H., 1997, "A new algorithm for developing a reference-based model for predicting surface roughness in finish machining of steels," International Journal of Production Research, No. 1, pp. 179-199.
19. N. Cho & J. F. Tu, 2002, "Quantitative circularity tolerance analysis and design for 2D precision assemblies," International Journal of Machine Tools and Manufacture, Vol.42, No.13, pp.1391-1401.
20. T. S. Suneel, S. S. Pande & P. P. Date, 2002, "A technical note on integrated product quality model using artificial neural networks," Journal of Materials Processing Technology, Vol.121, No.1, pp.77-86.
21. D. Renton and M. A. Elbestawi, 2001, "Motion control for linear motor feed drives in advanced machine tools," International Journal of Machine Tools and Manufacture, Volume 41, Issue 4, pp. 479-507.
22. Ganesh S. Rao and Paul I. Ro, 1995, "Submicrometer control of a traction drive using state feedback and estimation," Precision Engineering, Volume 17, Issue 2, pp. 124-130.
23. H. K. Toenshoff, A. Ostendorf & J. Werhahn, 2003, "Increasing the Accuracy of Off-Line Generated Tool Paths by Compensation of Workpiece Tolerances," International Journal of Machining Science and Technology, pp. 315 - 331.
24. Ho-Sang Kim and Eui-Jung Kim, 2003, "Feed-forward control of fast tool servo for real-time correction of spindle error in diamond turning of flat surfaces," International Journal of Machine Tools and Manufacture, Volume 43, Issue 12, pp. 1177-1183.
25. J. Barreiro, J. E. Labarga, A. Vizán and J. Ríos, 2003, "Functional model for the development of an inspection integration framework," International Journal of Machine Tools and Manufacture, Volume 43, Issue 15, pp. 1621-1632.
26. Kaan Erkorkmaz and Yusuf Altintas, 2001, "High speed CNC system design. Part III: high speed tracking and contouring control of feed drives," International Journal of Machine Tools and Manufacture, Volume 41, Issue 11, pp. 1637-1658.
27. Mesay T. Desta, Hsi-Yung Feng and Daoshan OuYang, 2003, "Characterization of general systematic form errors for circular features," International Journal of Machine Tools and Manufacture, Volume 43, Issue 11, pp. 1069-1078.
28. Min-Yang Yang and Taik-Min Lee, 2002, "Hybrid adaptive control based on the characteristics of CNC end milling," International Journal of Machine Tools and Manufacture, Volume 42, Issue 4, pp. 489-499.
29. Rohit G. Reddy, Richard E. De Vor, Shiv G. Kapoor and Zongxuan Sun, 2001, "A mechanistic model-based force-feedback scheme for voice-coil actuated radial contour turning," International Journal of Machine Tools and Manufacture, Volume41, Issue 8, pp. 1131-1147.
30. R. Ramesh, M.A. Mannan and A.N. Poo, 2005, "Tracking and contour error control in CNC servo systems," International Journal of Machine Tools and Manufacture, Volume 45, Issue 3, pp. 301-326.
31. R. W. Bagshaw and S. T. Newman, 2002, "Manufacturing data analysis of machine tool errors within a contemporary small manufacturing enterprise," International Journal of Machine Tools and Manufacture, Volume 42, Issue 9, pp. 1065-1080.
32. Yohichi Nakao and David A. Dornfeld, 2003, "Diamond turning using position and AE dual feedback control system," Precision Engineering, Volume 27, Issue 2, pp. 117-124.
33. Yutaka Uda, Tsuguo Kohno and Takanori Yazawa, 1996, "In-process measurement and workpiece-referred form accuracy control system (WORFAC): application to cylindrical turning using an ordinary lathe," Precision Engineering, Volume 18, Issue 1, pp. 50-55.