Microstructures and properties of plasma-sprayed segmented thermal barrier coatings

Journal of the American Ceramic Society

Volumn 89, Issue 4, 2006, Pages 1432-1439

  Guo, Hongbo ^a,b   Kuroda, Seiji ^a   Murakami, Hideyuki ^a  

^a NATIONAL INSTITUTE FOR MATERIALS SCIENCE   (Japan)

^b BEIHANG UNIVERSITY   (China)

Author keywords

[No Author keywords available]

Indexed keywords

CRACK INITIATION; ELASTIC MODULI; MICROSTRUCTURE; PLASMA SPRAYING; PROTECTIVE COATINGS; THERMAL INSULATION; ZIRCONIA;

CRACK DENSITY; SEGMENTED COATINGS;

THERMAL BARRIER COATINGS;

EID: 33645149967     PISSN: 00027820     EISSN: 15512916     Source Type: Journal    
DOI: 10.1111/j.1551-2916.2005.00912.x     Document Type: Article

References (27)

1. N. P. Padture, M. Gell, and E. H. Jordan, "Thermal Barrier Coatings for Gas-Turbine Engine Applications," Science, 296, 280-4 (2002).
2. P. Bengtsson, T. Ericsson, and J. Wigren, "Thermal Shock Testing of Burner Cans Coated with a Thick Thermal Barrier Coating," J. Therm. Spray Technol., 7 [3] 340-8 (1998).
3. D. Zhu and R. A. Miller, "Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings," Mater. Sci. Eng. A, 245 [2] 212-23 (1998).
4. D. Schwingel, R. Taylor, T. Haubold, J. Wigren, and C. Gualco, "Mechanical and Thermo-physical Properties of Thick PYSZ Thermal Barrier Coatings: Correlation with Microstructure and Spraying Parameters," Surf. Coat. Technol., 108-9, 99-106 (1998).
5. K. V. Wesling, D. F. Socie, and B. Beardsley, "Fatigue of Thick Thermal Barrier Coatings," J. Am. Ceram. Soc., 77 [7] 1863-8 (1994).
6. J. W. Hutchinson and Z. Suo, "Mixed Mode Cracking in Layered Materials"; pp. 63-191 in Advances in Applied Mechanics, Vol. 29, Edited by J. W. Hutchinson and T. Y. Wu. Academic Press, New York, 1992.
7. H. B. Guo, R. Vaßen, and D. Stöver, "Thermophysical Properties and Thermal Cycling Behavior of Plasma Sprayed Thick Thermal Barrier Coatings," Surf. Coat. Technol., 192 [1] 48-56 (2005).
8. P. Fauchais, M. Fukumoto, A. Vardelle, and M. Vardelle. "Knowledge Concerning Splat Foramtion: An Invited Review," J. Therm. Spray Technol., 13 [3] 337-60 (2004).
9. S. Sampath, X. Y. Jiang, J. Matejicek, A. C. Leger, and A. Vaedelle, "Substrate Temperature Effects on Splat Formation, Microstructure Development and Properties of Plasma Sprayed Coatings Part I: Case Study for Partially Stabilized Zirconia," Mater. Sci. Eng. A. 272, 181-8 (1999).
10. M. Vardelle, A. Vardelle, A. C. Leger, and P. Fauchais, "Dynamics of Splat Formation and Solidification in Thermal-Spraying Processes"; pp. 555-62 in Proceedings of the 7th National Thermal Spray Conference, Boston, Edited by C. C. Berndt and S. Sampath. ASM International, Materials Park, OH, 1994.
11. G. Trapaga, E. F. Matthys, J. J. Valencia, and J. Szekely, "Fluid-Flow, Heat-Transfer, and Solidification of Molten-Metal Droplets Impinging on Substrates-Comparison of Numerical and Experimental Results," Metall. Trans. B, 23 [6] 701-18 (1992).
12. S. Kuroda, "Properties and Characterization of Thermal Sprayed Coatings -A Review of Recent Research Progress"; pp. 539-50 in Proceedings of the 15th International Thermal Spray Conference. Meeting the Challenge of the 21th Century, Nice, France, Edited by C. Coddet. ASM International, Materials Park, OH, 1998.
13. J. Matejicek, S. Sampath, P. C. Brand, and H. J. Prask, "Quenching, Thermal and Residual Stress in Plasma Sprayed Deposits: NiCrAlY and YSZ Coatings," Acta Mater., 47 [2] 607-17 (1999).
14. S. Kuroda and T. W. Clyne, "The Quenching Stress in Thermally Sprayed Coatings," Thin Solid Films, 200 [1] 49-66 (1991).
15. R. McPherson, "On the Formation of Thermally Sprayed Alumina Coatings," J. Mater. Sci., 15 [12] 3141-9 (1980).
16. Z. Wang, A. Kulkarni, S. Deshpande, T. Nakamura, and H. Herman, "Effects of Pores and Interfaces on Effective Properties of Plasma Sprayed Zirconia Coatings," Acta Mater., 51, 5319-34 (2003).
17. P. Roy, G. Bertrand, and C. Coddet, "Influence of Spraying Variables and of a New Zirconia Hollow Powder on the Microstructure of Plasma Sprayed Thermal Barrier Coating"; pp. 1617-23 in Proceedings of Thermal Spray 2003, Advancing the Science & Applying the Technology, Edited by C. Moreau and B. Marple. ASM International, Materials Park, OH, 2003.
18. J. F. Bisson and C. Moreau, "Behavior and Characterization of Two 7-8 wt% Yttria-Stabilized Zirconia Powders and Coatings Produced Using Plasma Spray Deposition"; pp. 1583-9 in Proceedings of Thermal Spray 2003, Advancing the Science & Applying the Technology, Edited by C. Moreau and B. Marple. ASM International, Materials Park, OH, 2003.
19. C. Moreau, P. Cielo, M. Lamontagne, S. Dallaire, and M. Vardelle, "Impacting Particles Temperature Monitoring During Plasma Spray Deposition," Meas. Sci. Technol., 1 [8] 807-14 (1990).
20. H. B. Guo, R. Vaßen, and D. Stöver, "Atmospheric Plasma Sprayed Thick Thermal Barrier Coatings with High Segmentation Crack Density," Surf. Coat. Technol., 186, 353-63 (2004).
21. D. P. H. Hasselman, "Effect of Cracks on Thermal Conductivity," J. Composit. Mater., 12, 403-7 (1978).
22. F. Cernuschi, S. Ahmaniemi, P. Vuoristo, and T. Mäntylä, "Modeling of Thermal Conductivity of Porous Materials: Application to Thick Thermal Barrier Coatings," J. Eur. Ceram. Soc., 24 [9] 2657-67 (2004).
23. D. Schwingel, R. Taylor, and J. Wigren, "Thermophyscial Properties of Thick Thermal Barrier Coatings," High Temp. High Press., 30 [3] 253-9 (1998).
24. M. Ahrens, S. Lampenscherf, R. Vaßen, and D. Stöver, "Sintering and Creep Processes in Plasma-Sprayed Thermal Barrier Coatings," J. Therm. Spray Technol., 13 [3] 432-42 (2004).
25. R. Vaßen, N. Czech, W. Malléner, W. Stamm, and D. Stöver, "Influence of Impurity Content and Porosity of Plasma-Sprayed Yttria-Stabilized Zirconia Layers on the Sintering Behavior," Surf. Coat. Technol., 161 [1] 26-35 (2002).
26. E. Eaton and R. C. Novak, "Sintering Studies of Plasma-Sprayed Zirconia," Surf. Coat. Technol., 32 [1-4] 227-36 (1987).
27. D. Basu, C. Funke, and R. W. Steinbrech, "Effect of Heat Treatment on Elastic Properties of Separated TBCs," J. Mater. Res., 14 [12] 4643-50 (1999).