Evaluation of coatings produced via kinetic and cold spray processes

Journal of Thermal Spray Technology

Volumn 13, Issue 2, 2004, Pages 274-282

  Van Steenkiste, T ^a   Smith, J R ^a  

^a DELPHI CORPORATION   (United States)

Author keywords

Coatings; Cold spray; Kinetic spray

Indexed keywords

ADHESION; ALUMINUM; BONDING; CHEMICAL ANALYSIS; COLD EFFECTS; COPPER; HARDNESS; KINETIC ENERGY; OPTICAL MICROSCOPY; POROSITY; SCANNING ELECTRON MICROSCOPY; SPRAYED COATINGS;

ALUMINUM COATINGS; BONDING MECHANISMS; COLD SPRAY; COPPER COATINGS; KINETIC SPRAY; PARTICLE COATINGS;

SPRAYING;

EID: 3142716809     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1361/10599630419427     Document Type: Article

References (31)

1. G.H. Smith, N.Y. Kenmore, R.C. Eschenbach, and J.F. Pelton, U.S. Patent 2 861 900, Jet Plating of High Melting Point Materials (Nov. 25, 1958).
2. C.F. Rocheville, U.S. Patent 3 100 724, Device for Treating the Surface of a Workpiece (Aug. 13, 1963).
3. J.A. Browning: "What If We're Right?" Thermal Spray: A United Forum for Scientific and Technological Advances, C.C. Berndt, ed., ASM International, Materials Park, OH, 1997 pp, 15-18
4. J.A. Browning, U.S. Patent 5 271 965, Thermal Spray Method Utilizing In-Transit Powder Particle Temperatures Below Their Melting Point (Dec. 21, 1993).
5. A.P. Alkhimov, V.F. Kosarev, and A.N. Papyrin: "A Method of Cold Gas-Dynamic Deposition," Dokl. Akad. Nauk SSSR, 1990, 315, pp. 1062-65.
6. A.P. Alkhimov, A.N. Papyrin, V.F. Kosarev, N.I. Nesterovich, and M.M. Shushpanov, U.S. Patent 5 302 414, Gas Dynamic Spraying Method for Applying a Coating (April 12, 1994).
7. R.C. McCune, A.N. Papyrin, J.N. Hall, W.L. Riggs II, and P.H. Zajchowski: "An Exploration of the Cold Gas Dynamic Spray Method for Several Material Systems" in Thermal Spray Science & Technology, C.C. Berndt and S. Sampath ed., ASM International, Materials Park, OH, 1995, pp. 1-5.
8. R.C. Dykhuizen, M.F. Smith, D.L. Gilmore, R.A. Neiser, X. Jiang, and S. Sampath: "Impact of High Velocity Cold Spray Particles," J. Therm. Spray Technol., 1998, 8, pp. 559-64.
9. R.C. Dykhuizen and M.F. Smith: "Gas Dynamic Principles of Cold Spray," J. Therm. Spray Technol, 1998, 7(2), pp. 205-12.
10. D.L. Gilmore, R.C. Dykhuizan, R.A. Neiser, T.J. Roemer, and M.F. Smith: "Particle Velocity and Deposition Efficiency in the Cold Spray Process," J. Therm. Spray Technol, 1999, 8(4), pp. 576-82.
11. M.F. Smith, J.E. Brockmann, R.C. Dykhuizen, D.L. Gilmore, R.A. Neiser, and T.J. Roemer: "Cold Spray Direct Fabrication - High Rate, Solid State, Material Consolidation" in Solid Freeform and Additive Fabrication, D. Dimos, S.C. Danforth, and M.J. Cima, ed., MRS Symposia Proceedings Vol. 542, Materials Research Society, Warrendale, PA, 1998, pp. 65-67.
12. A.P. Alkhimov, V.F. Kosarev, and A.N. Papyrin: "Gas-Dynamic Spraying, Study of Plane Supersonic Two Phase Jet," J. Appl. Mech. Tech. Phys., 1997, 38(2), pp. 176-83.
13. A.P. Alkhimov, V.F. Kosarev, and A.N. Papyrin: "Gas-Dynamic Spraying, Experimental Study of the Spray Process," J. Appl. Mech. Tech. Phys., 1997, 38(2), pp. 183-88.
14. A.P. Alkhimov, V.F. Kosarev, and A.N. Papyrin: "Spraying Current Conducting Coatings On Electro-Technical Units by CGS Methods" in Tagungsband Conference Proceedings, E. Lugscheider and R.A. Kammer, ed., DVS Deutscher Verband fur Schweiben, Dusseldorf, Germany, 1999, pp. 288-90.
15. A.P. Alkhimov, A.I. Gulidov, V.F. Kosarev, and N.I. Nesterovich: "Specific Features of Microparticle Deformation Upon Impact on a Rigid Barrier," J. Appl. Mech. Tech. Physics, 2000, 41(1) pp. 204-209.
16. A.P. Alkhimov, S.V. Klinkov, and V.F. Kosarev: "Impingement of a Supersonic Jet of a Rectangular Cut On A Flat Barrier," Thermophys. Aeromech., 2000, 7(2), pp. 221-28.
17. A.P. Alkhimov, S.V. Klinkov, and V.F. Kosarev: "Study of Heat Exchange of a Supersonic Plane Jet with Obstacle at Gas-Dynamic Spraying," Thermophys. Aeromech., 2000, 7(3), pp. 375-82.
18. R.B. Bhagat, M.F. Amateau, A.N. Papyrin, J.C. Conway, Jr., B. Strutzman, and B. Jones: "Deposition of Nickel-Aluminum Bronze Powder by Cold Gas-Dynamic Spray Method on 2618 Al for Developing Wear Resistant Coatings" in Thermal Spray: A United Forum for Scientific and Technological Advances, C.C. Berndt, ed., ASM International, Materials Park, OH, 1997, pp 361-67.
19. A.E. Segall, A. Nyrin, J.C. Conway, Jr., and D. Shapiro: "A Cold-Gas Spray Coating Process for Enhancing Titanium," JOM, 1998, 50(9), pp. 52-54.
20. H. Kreye and T. Stoltenhoff: "Cold Spray-Study of Process and Coating Characteristics" in Thermal Spray: Surface Engineering via Applied Research, C.C. Berndt, ed., ASM International, Materials Park, OH, 2000, p. 419.
21. B. Jodoin: Effects of Shock Waves on Impact Velocity of Cold Spray Particles, pp. 399- Thermal Spray 2001: New Surfaces for a New Millennium. C.C. Berndt Ed., K.A. Khor, and E.F. Lugscheider (Eds.), Pub. ASM International, Materials Park, OH-USA, 2001, p. 399.
22. J. Karthikeyan, A. Kay, J. Lindeman, R.S. Lima, and C.C. Berndt: "Cold Spray Processing of Titanium Powder," Thermal Spray: Surface Engineering via Applied Research, C.C. Berndt, ed., ASM International, Materials Park, OH, 2000, pp. 255-62.
23. T.H. Van Steenkiste, J.R. Smith, R.E. Teets, J.J. Moleski, and D.W. Gorkiewicz, U.S. Patent 6 139 913, Kinetic Spray Coating Method and Apparatus (Oct. 31, 2000)
24. T.H. Van Steenkiste, J.R. Smith, R.E. Teets, J.J. Moleski, and D.W. Gorkiewicz, U.S. Patent 6 283 386B1, Kinetic Spray Coating Apparatus (Sept. 4, 2001).
25. T.H. Van Steenkiste, J.R. Smith, and R.E. Teets: "Aluminum Coatings Via Kinetic Spray with Relatively Large Powder Particles," Surf. Coat. Technol., 2002, 154, pp. 237-52.
26. T.H. Van Steenkiste, J.R. Smith, R.E. Teets, J.J. Moleski, D.W. Gorkiewicz, R.P. Tison, D.R. Marantz, K.A. Kowalsky, W.L. Riggs II, P.H. Zajchowski, B. Pilsner, R.C. McCune, and K.J. Barnett: "Kinetic Spray Coatings," Surf. Coat. Technol., 1999, 111, pp. 62-71.
27. M. Jacobson, A.R. Cooper, and J. Nagy: "Explosibility of Metal Powders," U.S. Bureau of Mines, Washington, DC, RI 5624, 1960.
28. T.H. Van Steenkiste: "Kinetic Spray: A New Coating Process," Durable Surf., Key Eng. Mater., 2001, 197, Trans Tech Publications, Switzerland, pp. 59-86.
29. J.D. Anderson, Jr., Modern Compressible Flow, McGraw-Hill, New York, 1982.
30. C.B. Henderson: "Drag Coefficients of Spheres in Continuum and Rarefied Flows," AIAA J., 1976, 14, pp. 707-21.
31. D.J. Carlson and R.F. Hoglund: "Particle Drag and Heat Transfer in Rocket Nozzles," AIAA J., 1964, 2, pp. 1980-84.