Tool breakage monitoring using motor current signals for machine tools with linear motors

IEEE Transactions on Industrial Electronics

Volumn 52, Issue 5, 2005, Pages 1403-1408

  Li, Xiaoli ^a   Du, R ^b   Denkena, Berend ^c   Imiela, Joachim ^c  

^a UNIVERSITY OF BIRMINGHAM   (United Kingdom)

^b CHINESE UNIVERSITY OF HONG KONG   (Hong Kong)

^c LEIBNIZ UNIVERSITY HANNOVER   (Germany)

Author keywords

Cutting force; Linear motor; Machine tool; Motor current; Smoothed nonlinear energy operator; Tool breakage monitoring

Indexed keywords

ELECTRIC CURRENTS; LINEAR MOTORS; MACHINE TOOLS; MACHINING CENTERS; MATHEMATICAL MODELS; SIGNAL PROCESSING;

CUTTING FORCE; MOTOR CURRENT; SMOOTHED NONLINEAR ENERGY OPERATOR; TOOL BREAKAGE MONITORING;

CONDITION MONITORING;

EID: 27144547032     PISSN: 02780046     EISSN: None     Source Type: Journal    
DOI: 10.1109/TIE.2005.855656     Document Type: Article

References (19)

1. H. K. Tönshoff, C. Lapp, and R. Kaak, "Control of linear direct drives and new demands on machine tool structures" Prod. Eng., vol. 5, no. 2, pp. 51-56, 1998.
2. S. Brückl, "Feed-drive system with a permanent magnet linear motor for ultra precision machine tools" in Proc. IEEE Int. Conf. Power Electronics and Drive Systems, Hong Kong, Jul. 1999, pp. 821-826.
3. J. Tlusty and G. C. Andrews, "A critical review of sensors for unmanned machining," Ann. CIRP, vol. 32, no. 2, pp. 611-622, 1983.
4. M. Weck, "Machine diagnostics in automated production" J. Manuf. Syst., vol. 2, no. 2, pp. 101-106, 1983.
5. G. Byrne, D. Dorufled, I. Inasaki, G. Ketteler, W. Konig, and R. Teti, "Tool condition monitoring (TCM) - The statue of research and industrial application," Ann. CIRP, vol. 44, no. 2, pp. 541-567, 1995.
6. I. Boldea and A. N. Syed, Linear Electric Actuation and Generators. Cambridge, U.K.: Cambridge Univ. Press, 1997.
7. H. K. Tönshoff and C. Lapp, "Potential of linear direct drives and resulting demands on machine tool structures," Inst. Production Eng. and Machine Tools, Univ. Hannover,, Hannover, Germany, Res. Rep. 1999-01-2274.
8. H. B. Armstrong, P. Dupont, and A. C. De Wit, "Survey of models, analysis tools and compensation methods for the control of machines with friction," Automatica, vol. 30, no. 7, pp. 1083-1138, 1994.
9. R. J. Cruise and C. F. Landy, "Reduction of cogging forces in linear synchronous motors," in Proc. IEEE Africon'99, vol. 2, 1999, pp. 623-626.
10. C. Choi, T. Tsao, and A. Matsubara, "Control of linear motor machine tool feed drives for end milling: Robust MIMO approach," in Proc. Amer. Control Conf., San Digo, CA, Jun. 1999, pp. 3723-3727.
11. ∞ optimal feedback control," Trans. ASME, J. Dyn. Syst., Meas., Control, vol. 118, pp. 649-655, 1996.
12. S. Smith and J. Tlusty, "Current trends in high-speed machining," J. Manuf. Eng., vol. 119, pp. 664-666, 1997.
13. X. Li, D. Alexandar, and K. V. Patti, "Current sensor-based feed cutting force intelligent estimation and tool wear condition monitoring," IEEE Trans. Ind. Electron., vol. 47, no. 3, pp. 697- 702, Jun. 2000.
14. S. Mukhopadhyay and G. C. Ray, "A new interpretation of nonlinear energy operator and its efficacy in spike detection," IEEE Trans. Biomed. Eng., vol. 45, no. 2, pp. 180-187, Feb. 1998.
15. Y. Wu, P. Escand, and R. Du, "A new method for real time tool condition monitoring of transfer machining stations," Trans. ASME, J. Manuf. Sci. Eng., vol. 123, no. 2, pp. 339-347, 2001.
16. X. Li and R. Du, "Real-time prediction and compensation of workpiece error in turning," Int. J. Prod. Res., vol. 40, no. 7, pp. 1647-1667, 2002.
17. P. Maragos, J. F. Kaiser, and T. F. Quatieri, "On amplitude and frequency demodulation using energy operators," IEEE Trans. Signal Process., vol. 41, no. 4, pp. 1532-1550, Apr. 1993.
18. A. Potamianos and P. Maragos, "A comparison of energy operator and Hilbert transform approach to signal and speech demodulation," Signal Process., vol. 37, no. 1, pp. 95-120, May 1994.
19. D. Denkena, H. K. Tonshoff, X. Li, J. Imiela, and C. Lapp, "Analysis and control/monitoring of the direct linear drive in end milling," Int. J. Prod. Res., vol. 42, no. 24, pp. 5149-5166, 2004.