A review of cutting fluid application in the grinding process

International Journal of Machine Tools and Manufacture

Volumn 45, Issue 15, 2005, Pages 1696-1705

  Irani, R A ^a   Bauer, R J ^a   Warkentin, A ^a  

^a DALHOUSIE UNIVERSITY   (Canada)

Author keywords

Creep feed grinding; Cutting fluid application

Indexed keywords

COOLING; CUTTING FLUIDS; ENERGY TRANSFER; LUBRICATION;

CREEP FEED GRINDING; CUTTING FLUID APPLICATION; HEAT GENERATION; THERMAL DAMAGE;

GRINDING (MACHINING);

EID: 25144518357     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2005.03.006     Document Type: Article

References (64)

1. J.A. Badger, and A. Torrance Burn awareness Cutting Tool Engineering 52 12 2000
2. W.B. Rowe, D.F. McCormack, and T. Jin Controlling the surface integrity of ground components Abrasives (DEC/JA) 2001 24 30
3. L. Zhen-Chang, A. Satoshi, and N. Masahiro Influence of grinding oil viscosity on grinding heat and burn damage in creep-feed grinding Lubrication Engineering 51 8 1995 647 651
4. X. Chen, W.B. Rowe, and D.F. McCormack Analysis of the transitional temperature for tensile residual stress in grinding Journal of Materials Processing Technology 107 1-3 2000 216 221
5. O. Desa, and S. Bahadur Material removal and subsurface damage studies in dry and lubricated single-point scratch tests on alumina and silicon nitride Wear 225-229 II 1999 1264 1275
6. S. Malkin Grinding Technology: Theory and Applications of Machining with Abrasives 1989 Wiley New York
7. S. Ebbrell, N.H. Woolley, Y.D. Tridimas, D.R. Allanson, and W.B. Rowe Effects of cutting fluid application methods on the grinding process International Journal of Machine Tools and Manufacture 40 2 2000 209 223
8. C.Y. Wang, X. Wei, Z.C. Pan, and Y.X. Song Effects of surfactant in stone machining Key Engineering Materials 250 2003 194 199
9. J.A. Webster, C. Cui, Flow rate and jet velocity determination for design of a grinding cooling system, Technical Papers Supplement of the First International Machining and Grinding Conference, Dearborn, Michigan, 12-14 September, 1995.
10. P.Q. Ge, J.F. Li, C.H. Lu, and Z.C. Liu Performance evaluation and action mechanism analysis of extreme pressure additives used for oil-based cutting fluids Key Engineering Materials 250 2003 281 286
11. J.D. Campbell, Tools to measure and improve coolant application effectiveness, in: Proceedings of the Second International Machining and Grinding Conference, Dearborn, Michigan, 8-11 September, 1997.
12. W.B. Rowe, and T. Jin Temperatures in high efficiency deep grinding (HEDG) CIRP Annals - Manufacturing Technology 50 1 2001 205 208
13. J. Webster, E. Brinksmeier, C. Heinzel, M. Wittman, and K. Thoens Assessment of grinding fluid effectiveness in continuous-dress creep feed grinding CIRP Annals 48 2 2002 581 598
14. C. Gou, and S. Malkin Analytical and experimental investigation of burnout in creep-feed grinding CIRP Annals 43 1994 283 286
15. K. Blenkowski Coolants and lubricants: part 1 - the truth Manufacturing Engineering March 1993 90 96
16. J.A. Webster, C. Cui, and R.B. Mindek Jr. Grinding fluid application system design CIRP Annals 44 1 1995 333 338
17. P.Q. Ge, L. Wang, Z.Y. Luan, and Z.C. Liu Study on service performance evaluation of grinding coolants Key Engineering Materials 258-259 2004 221 224
18. E. Brinksmeir, C. Heinzel, and M. Wittman Friction, cooling and lubrication in grinding Annals of the CIRP 48 2 1999 581 598
19. S.C. Yoon, and M. Krueger Optimizing grinding performance by the use of sol-gel alumina abrasive wheels and a new type of aqueous metalworking fluid Machining Science and Technology 3 2 1999 287 294
20. E. Minke, Contribution to the role of coolants on grinding process and work results. Technical Paper - Society of Manufacturing Engineers. MR (MR99-227), 1999, pp. 1-18.
21. M.L. Hoff, Cutting fluids: necessary nuisance to productivity tool. Society of Manufacturing Engineers. MR (MR02-302), 2002, pp. 1-6.
22. C.A. Sluhan Selecting the right cutting and grinding fluids Tooling and Production 60 2 1994 7
23. H.S.E. Anon Warnings for grinding coolants Metalworking Production 147 5 2003 44
24. E. Brinksmeier, and J. Eckebrecht Possibilities for the disposal of grinding swarf CIRP Annals - Manufacturing Technology 43 2 1994 593 597
25. N. Dahmen, J. Schon, H. Schmieder, and K. Ebert Supercritical Fluid Extraction of Grinding and Metal Cutting Waste Contaminated with Oils ACS Symposium Series 670 1997 270 279
26. J.W. Powell, The application of grinding fluid in creep feed grinding, PhD Thesis, University of Bristol, 1979.
27. V.K. Gviniashvili, N.H. Woolley, and W.B. Rowe Useful coolant flowrate in grinding International Journal of Machine Tools and Manufacture 44 6 2004 629 636
28. C. Guo, and S. Malkin Analysis of fluid flow through the grinding zone Journal of Engineering for Industry 114 1992 427 434
29. J. Meteger Superabrasive Grinding 1986 Butterworth Oxford
30. M.R. Schumack, J.B. Chung, W.W. Schultz, and E. Kannatey-Asibu Analyses of fluid flow under a grinding wheel Transactions of the ASME 113 1991 190 197
31. F. Klocke, A. Baus, and T. Beck Coolant induced forces in CBN high speed grinding with shoe nozzles CIRP Annals - Manufacturing Technology 49 1 2000 241 244
32. F. Engineer, C. Gou, and S. Malkin Experimental measurement of fluid flow through the grinding zone ASME Journal of Engineering for Industry 114 1992 61 66
33. P. Hryniewicz, A.Z. Szeri, and S. Jahanmir Application of lubrication theory to fluid flow in grinding: part I - flow between smooth surfaces Journal of Tribology 123 1 2001 94 100
34. R. Kovacevic, R. Mohan, Effect of high speed grinding fluid on surface grinding performance, Technical Papers of the First International Machining and Grinding Conference. Dearborn, Michigan, 12-14 September, 1995, pp. 917-931.
35. C. Cui, and J.A. Webster Experimental Investigation of Coolant Jet Design for Creep Feed Grinding of Gas Turbine Airfoils 1994 IGTI, ASME Cogen Turbo Power pp. 91-96
36. J.A. Webster Optimizing coolant application systems for high productivity grinding Abrasives October/November 1999 34 41
37. J. Webster Grinding fluid effectiveness in CDCF grinding Grinding and Abrasives June/July 2002 24 26
38. H. Rouse, M. Asle, J.W. Howe, D.E. Metzler, Experimental investigation of fire monitors and nozzles, 117th ASCE Transactions, 1952.
39. J.A. Owczarek, and D.O. Rockwell An experimental study of flows in planar nozzles Journal of Basic Engineering 1972 94
40. T.T. Yeh, G.E. Mattingly, Mixing motions produced by pipe elbows, NISTIR 89-4029, 1989.
41. E.J. Da Silva, E.C. Bianchi, J.F.G. De Oliveira, and P.R. De Aguiar Evaluation of grinding fluids in the grinding of a martensitic valve steel with CBN and alumina abrasives Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 217 8 2003 1047 1055
42. J. Steffen, Application of a coherent Jet Coolant system in Creep Feed Grinding of Inconel 718, MASc Thesis, Dalhousie University, 2004.
43. C. Bo-Yi Comparative study of creep-feed and shallow-cut grinding on ceramics. TMS Annual Meeting Processing of Metals and Advanced Materials: Modeling, Design and Properties 1998 135 148
44. U. Zitt, and L. Schaefer Nozzles and grinding wheel concepts for optimization of cooling in high performance grinding Abrasives October/November 1998 31 37
45. N. Krishnan, S. Malkin, S. Guo, Fluid Flow through the grinding zone in creep feed grinding, in: First International Machining and Grinding Conference, Dearborn, Michigan, 12-14 September, 1995, pp. 905-916.
46. S.C. Salmon Modern Grinding Process Technology 1992 McGraw Hill New York
47. K. Ramesh, S.H. Yeo, Z.W. Zhong, and K.C. Sim Coolant shoe development for high efficiency grinding Journal of Materials Processing Technology 114 2001 240 245
48. T. Nguyen, and L.C. Zhang An assessment of the applicability of cold air and oil mist in surface grinding Journal of Materials Processing Technology 140 1-3 2003 224 230
49. W.D. Callister Jr. Materials Science and Engineering an Introduction Fifth ed. 2000 Wiley New York
50. S.C. Salmon The effects of hard lubricant coatings on the performance of electro-plated superabrasive grinding wheels Key Engineering Materials 238-239 2003 283 288
51. S. Shaji, and V. Radhakrishnan An Investigation on surface grinding using graphite as lubricant International Journal of Machine Tools and Manufacture 42 2001 733 740
52. S. Shaji, and V. Radhakrishnan Application of solid lubricants in grinding: investigations on graphite sandwiched grinding wheels Machining Science and Technology 7 1 2003 137 155
53. S. Ninomiya, M. Iwai, T. Uematsu, K. Suzuki, and R. Mukai Effect of the floating nozzle in grinding of mild steels with vitrified CBN wheel Key Engineering Materials 257-258 2004 315 320
54. H.J. Xu, Y.C. Fu, and F.H. Sun Research on enhancing heat transfer in grinding contact zone with radial water jet impinging cooling Key Engineering Materials 202-203 2001 53 56
55. L. Zhen-Chang, A. Satoshi, and N. Masahiro Influence of grinding oil viscosity on grinding heat and burn damage in creep-feed grinding Lubrication Engineering 51 8 1995 647 651
56. W. Graham, and M.G. Whiston Some observations of through-wheel application in grinding International Journal of Machine Tool Design and Research 18 1978 9 18
57. T. Suto, T. Waida, H. Noguchi, and H. Inoue High performance creep feed grinding of difficult to machine materials with new-type wheels Japan Society of Precision Engineering 24 1 1990 39 44
58. S.M. Rezaei, T. Suto, T. Waida, and H. Noguchi Creep feed grinding of advanced ceramics Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 206 B2 1992 93 99
59. S. Okuyama, Y. Nakamura, and S. Kawamura Cooling action of grinding fluid in shallow grinding International Journal of Machine Tools and Manufacture 33 1 1993 13 23
60. U. Baheti, C. Gou, and S. Malkin Environmentally Conscious Cooling and Lubrication for Grinding Proceedings of the International Seminar on Improving Machine Tool Performance, San Sebastian, Spain, 6-8 July, 1998 vol. 2 1998 pp. 643-654
61. H.Z. Choi, S.W. Lee, and H.D. Jeong A comparison of the cooling effects of compressed cold air and coolant for cylindrical grinding with a CBN wheel Journal of Materials Processing Technology 111 2001 265 268
62. A. Yui, M. Terashima, in: Proceedings of the Third International Conference on Abrasive Technology, 1999, pp. 394.
63. S. Inoue, and T. Aoyama Application of air cooling technology and minimum quantity lubrication to relief grinding of cutting tools Key Engineering Materials 257-258 2004 345 350
64. M. Yokogawa, and K. Yokogawa Improving grinding performance of CBN wheels by dual-fluid supply method International Journal of the Japan Society for Precision Engineering 27 1 1993