A diagnostic approach for turning tool based on the dynamic force signals

Journal of Manufacturing Science and Engineering

Volumn 127, Issue 3, 2005, Pages 463-475

  Oraby, S E ^a,b   Al Modhuf, A F ^b   Hayhurst, D R ^c  

^a Port Said University   (Egypt)

^b The Public Authority for Applied Education and Training   (Kuwait)

^c UNIVERSITY OF MANCHESTER   (United Kingdom)

Author keywords

[No Author keywords available]

Indexed keywords

DAMPING; DYNAMIC LOADS; GREEN'S FUNCTION; MATHEMATICAL MODELS; REGRESSION ANALYSIS; STOCHASTIC PROGRAMMING; TIME SERIES ANALYSIS; WEAR OF MATERIALS;

AUTOREGRESSIVE MOVING AVERAGE; DAMPING RESISTANCE; DYNAMIC FORCE SIGNALS;

TURNING;

EID: 24644523527     PISSN: 10871357     EISSN: None     Source Type: Journal    
DOI: 10.1115/1.1948397     Document Type: Article

References (21)

1. Dimla, J. R., Lister, D. E., and Leighton, N. J., 1991, "Neural Network Solution to the Tool Condition Monitoring Problem in Metal Cutting: A Critical Review of Methods," Int. J. Mach. Tools Manuf., 37, pp. 1219-1241.
2. Dan, L., and Mathew, J., 1990, "Tool Wear and Failure Monitoring Techniques for Turning: A Review," Int. J. Mach. Tools Manuf., 30, pp. 579-598.
3. Oraby, S. E., and Hayhurst, D. R., 2004, "Tool Life Determination Based on the Measurement of Wear and Tool Force Ratio Variation," Int. J. Mach. Tools Manuf., 44, pp. 1261-1269.
4. Oraby, S. E., 1995, "Monitoring of Machining Processes via Force Signals. Part I: Recognition of Different Tool Failure Forms by Spectral Analysis," Wear, 33, pp. 133-143.
5. Oraby, S. E., Alaskari, A. M., and Almeshaiei, E. A., 2004, "Quantitative and Qualitative Evaluation of Surface Roughness - Tool Wear Correlation in Turning Operations, Kuwait Journal of Science & Engineering (KJSE), An Int. J. of Kuwait University," Vol. 31, No. 1, pp. 219-244.
6. Oraby, S. E., and Hayhurst, D. R., 1997, "Development of Models for Tool Wear Force Relationships in Metal Cutting," Int. J. Mech. Sci., 33, pp. 125-138.
7. Choudhury, S. K., and Kishore, K. K., 2000, "Tool Wear in Turning using Force Ratio," Int. J. Mach. Tools Manuf., 40, pp. 899-909.
8. Jae-Woong, Youn, Min-Yang, Yang, 2001, "A Study on the Relationships Between Static/Dynamic Cutting Force Components and Tool Wear," J. Manuf. Sci. Eng., 123, pp. 196-205.
9. Kumar, S. A., Ravindra, H. V., and Srinivasa, Y. G., 1997, "In-Process Tool Wear Monitoring through Time Series Modeling and Pattern Recognition," Int. J. Prod. Res., 35, pp. 739-751.
10. Pandit, S. M., and Wu, S. M., 1983, Time Series and System Analysis, With Applications, Wiley, New York.
11. Wu, S. M., 1990, "Dynamic Data System: A New Modeling Approach," ASME J. Eng. Ind., 112, pp. 708-714.
12. Pandit, S. M., and Kashou, S., 1982, "A Data Dependent Systems Strategy of On-Line Tool Wear Sensing," ASME J. Eng. Ind., 104, pp. 217-223.
13. Pandit, S. M., and Kashou, S., 1983, "Variation in Friction Coefficient with Tool Wear," Wear, 84, pp. 65-79.
14. Oraby, S. E., and Hayhurst, D. R., 1991, "Tool Wear Detection Using the System Dynamic Characteristics," in Proceedings of the 2nd International Conference on the Behaviour of Materials in Machining - Advanced Machining for Quality and Productivity, The Institute of Metals, York, England, pp. 39-55.
15. Bandyopadhyay, P., Gonzalez, E. M., Huang, R., and Wu, S. M., 1986, "A Feasibility Study of On-Line Drill Wear Monitoring by DDS Methodology," Int. J. Mach. Tool Des. Res., 26, pp. 245-257.
16. Olgac, N., and Guttermuth, J. R., 1988, "A Simplified Identification Method for Autoregressive Models of Cutting Force Dynamics," ASME J. Eng. Ind., 110, pp. 288-296.
17. Altintas, Y., 1988, "In-Process Detection of Tool Breakage using Time Series Monitoring of Cutting Forces," Int. J. Mach. Tools Manuf., 28, pp. 157-172.
18. Lan, M. S., and Naerheim, Y., 1986, "In-Process Detection of Tool Breakage in Milling," ASME J. Eng. Ind., 108, pp. 191-196.
19. Richter, F., and Spiewak, S. A., 1989, "A System for On-line Detection and Prediction of Catastrophic Tool Failure in Milling," in Proceedings of the 17th NAMRC, pp. 137-143.
20. Pandit, S. M., and Weber, C. R., 1990, "Image Decomposition by Data Dependent Systems," ASME J. Eng. Ind., 112, pp. 286-292.
21. Oraby, S. E., and Hayhurst, D. R., 1991, "High-Capacity Compact Three-Component Cutting Force Dynamometer," Int. J. Mach. Tools Manuf., 30, pp. 125-138.