Real-time machining quality inspection for design for manufacturing (DFM)

Journal of Advanced Manufacturing Systems

Volumn 4, Issue 1, 2005, Pages 21-36

  Kwon, Yongjin ^a   Wu, Teresa ^b  

^a DREXEL UNIVERSITY   (United States)

^b Arizona State University   (United States)

Author keywords

CE; CMM; DFM; Quality inspection; Tolerance; Touch probe

Indexed keywords

COMPUTATIONAL COMPLEXITY; CONCURRENT ENGINEERING; COORDINATE MEASURING MACHINES; COSTS; DESIGN FOR TESTABILITY; INSPECTION; PLANNING; PROCESS CONTROL; PRODUCT DESIGN; QUALITY ASSURANCE; REAL TIME SYSTEMS;

DESIGN FOR MANUFACTURING (DFM); QUALITY INSPECTION; TOLERANCE; TOUCH PROBE;

PRODUCT DEVELOPMENT;

EID: 17444379296     PISSN: 02196867     EISSN: None     Source Type: Journal    
DOI: 10.1142/S0219686705000552     Document Type: Article

References (43)

1. M. D. Al-Ansary and I. M. Deiab, Concurrent optimization of design and machining tolerances using the genetic algorithms method, International Journal of Machine Tools and Manufacture 37(12) (1997) 1721-1731.
2. R. Aloke, V. Girish, R. F. Scrutton and P. A. Molian, A model for prediction of dimensional tolerances of laser cut holes in mild steel thin plates, International Journal of Machine Tools and Manufacture 37(8) (1997) 1069-1078.
3. M. H. Attia and S. Fraser, A generalized modelling methodology for optimized real-time compensation of thermal deformation of machine tools and CMM structures, International Journal of Machine Tools & Manufacture 39(6) (1999) 1001-1016.
4. N. A. Barakat, M. A. Elbestawi and A. D. Spence, Kinematic and geometric error compensation of a coordinate measuring machine, International Journal of Machine Tools and Manufacture 40(6) (2000) 833-850.
5. J. Barreiro, J. E. Labarga, A. Vizán and J. Ríos, Information model for the integration of inspection activity in a concurrent engineering framework, International Journal of Machine Tools and Manufacture 43(8) (2003a) 797-809.
6. J. Barreiro, J. E. Labarga, A. Vizán and J. Ríos, Functional model for the development of an inspection integration framework, International Journal of Machine Tools and Manufacture 43(15) (2003b) 1621-1632.
7. P. G. Benardos and G.-C. Vosniakos, Predicting surface roughness in machining: A review, International Journal of Machine Tools and Manufacture 43(8) (2003) 833-844.
8. G. Boothroyd and P. Dewhurst, Design for assembly: Selecting the right method, Machine Design (November 10, 1983) 94-98.
9. H. F. F. Castro and M. Burdekin, Dynamic calibration of the positioning accuracy of machine tools and coordinate measuring machines using a laser interferometer, International Journal of Machine Tools and Manufacture 43(9) (2003) 947-954.
10. N. Cho and J. F. Tu, Quantitative circularity tolerance analysis and design for 2D precision assemblies, International Journal of Machine Tools and Manufacture 42(13) (2002) 1391-1401.
11. CNC Machining Magazine, The ABCs of probing 1(3) (Fall 1997), http://www.cncmagazine.com/.
12. CNC Machining Magazine, Touch probes: A good choice for closed-loop process control 3(9) (Spring 1999), http://www.cncmagazine.com/.
13. P. B. Dhanish, A simple algorithm for evaluation of minimum zone circularity error from coordinate data, International Journal of Machine Tools & Manufacture 42(14) (2002) 1589-1594.
14. Y. Ertekin, Y. Kwon and B. Tseng, Identification of common sensory features for the control of CNC milling operations under varying cutting conditions, International Journal of Machine Tools and Manufacture 43(9) (2003) 897-904.
15. W. T. Estler, S. D. Phillips, B. Borchardt, T. Hopp, M. Levenson, K. Eberhardt, M. McClain, Y. Shen and X. Zhang, Practical aspects of touch-trigger probe error compensation, Precision Engineering 21(1) (1997) 1-17.
16. W. T. Estler, S. D. Phillips, B. Borchardt, T. Hopp, M. Levenson, K. Eberhardt, M. McClain, Y. Shen and X. Zhang, Error compensation for CMM touch trigger probes, Precision Engineering 19(2-3) (1996) 85-97.
17. S. Evanczuk, Concurrent engineering the new look of design, High Performance Systems (April, 1990) 16-17.
18. D. Gao, Y. X. Yao, W. M. Chiu and F. W. Lam, Accuracy enhancement of a small overhung boring bar servo system by real-time error compensation, Precision Engineering 26(4) (2002) 456-459.
19. A. Ghasempoor, J. Jeswiet and T. N. Moore, Real time implementation of on-line tool condition monitoring in turning, International Journal of Machine Tools and Manufacture 39(12) (1999) 1883-1902.
20. M. P. Groover, Automation, Production Systems, and Computer-Integrated Manufacturing, 2nd edn. (Prentice Hall, Upper Saddle River, NJ, 2001).
21. S.-Y. Ho, K.-C. Lee, S.-S. Chen and S.-J. Ho, Accurate modeling and prediction of surface roughness by computer vision in turning operations using an adaptive neuro-fuzzy inference system, International Journal of Machine Tools and Manufacture 42(13) (2002) 1441-1446.
22. R. V. Hogg and J. Ledolter, Applied Statistics for Engineers and Physical Scientists, 2nd edn. (Macmillan Publishing Company, Ontario, Canada, 1987).
23. R. Javadpour and G. Knapp, A fuzzy neural network approach to machine condition monitoring, Computers & Industrial Engineering 45 (2003) 323-330.
24. S. Kalpakjian and S. Schmid, Manufacturing Engineering and Technology, 4th edn. (Prentice Hall, Upper Saddle River, NJ, 2001).
25. P. Lee and B. Yum, Multi-characteristics parameter design: A desirability function approach based on process capability indices, International Journal of Reliability, Quality and Safety Engineering 10(4) (2003) 445-461.
26. G. Lee, J. Mou and Y. Shen, An analytical assessment of measurement uncertainty in precision inspection and machine calibration, International Journal of Machine Tools and Manufacture 37(3) (2003) 263-276.
27. W. T. Lei and Y. Y. Hsu, Accuracy enhancement of five-axis CNC machines through real-time error compensation, International Journal of Machine Tools and Manufacture 43(9) (2003) 871-877.
28. E. M. Lim and C.-H. Menq, The prediction of dimensional error for sculptured surface productions using the ball-end milling process. Part 2: Surface generation model and experimental verification, International Journal of Machine Tools and Manufacture 35(8) (1995) 1171-1185.
29. C.-H. Lo, J. Yuan and J. Ni, An application of real-time error compensation on a turning center, International Journal of Machine Tools and Manufacture 35(12) (1995) 1669-1682.
30. K. C. Maddux and S. C. Jain, CAE for the manufacturing engineer: The role of process simulation in concurrent engineering, in Manufacturing Simulation and Processes, eds. A. A. Tseng, D. R. Durham and R. Komanduri (ASME, New York, 1986).
31. D. C. Montgomery, Introduction to Statistical Quality Control, 4th edn. (John Wiley & Sons, Inc., New York, 2001).
32. W. J. O'Donnell and K. M. Gomba, Design for manufacturability/continuous flow manufacturing: An operating procedure, Design for Manufacturing, ASME De-51 (1992) 1-5.
33. P. O'Grady and R. E. Young, Issues in concurrent engineering systems, Journal of Design and Manufacturing 1(1) (1991) 27-34.
34. P. Ostwald and J. Munoz, Manufacturing Processes and Systems, 9th edn. (John Wiley & Sons, Inc., New York, 1997).
35. H. Pahk, J. Kim and K. Lee, Integrated real time compensation system for errors introduced by measurement probe and machine geometry in commercial CMMs, International Journal of Machine Tools and Manufacture 36(9) (1996) 1045-1058.
36. B. Prasad, Concurrent Engineering Fundamentals, Vol. I (Prentice Hall, Upper Saddle River, NJ, 1996).
37. B. Prasad, Concurrent Engineering Fundamentals, Vol. II (Prentice Hall, Upper Saddle River, NJ, 1997).
38. J. W. Priest and J. M. Sánchez, Product Development and Design for Manufacturing, (Marcel Dekker, Inc., 2001).
39. P. J. Sackett and A. E. Holbrook, DFA as a primary process decreases design deficiencies, Assembly Automation (August 1988), pp. 18-21.
40. G. L. Samuel and M. S. Shunmugam, Evaluation of circularity and sphericity from coordinate measurement data, Journal of Materials Processing Technology 139(1-3) (2003) 90-95.
41. T. S. Suneel, S. S. Pande and P. P. Date, A technical note on integrated product quality model using artificial neural networks, Journal of Materials Processing Technology 121(1) (2002) 77-86.
42. M.-T. Yan and P.-H. Huang, Accuracy improvement of wire-EDM by real-time wire tension control, International Journal of Machine Tools and Manufacture 44(7-8) (2004) 807-814.
43. T. Yandayan and M. Burdekin, In-process dimensional measurement and control of workpiece accuracy, International Journal of Machine Tools and Manufacture 37(10) (1997) 1423-1439.