Predicting assembly dimensions with functional build: A case study using DOE

Journal of Manufacturing Processes

Volumn 5, Issue 1, 2003, Pages 54-65

  Majeske, Karl D ^a   Hammett, Patrick C ^b  

^a UNIVERSITY OF MICHIGAN   (United States)

^b UNIVERSITY OF MICHIGAN   (United States)

Author keywords

Automotive Body Assembly; Design of Experiments; Die Tryout; Functional Build; Sheet Metal Stamping

Indexed keywords

SHEET METAL; STAMPING; STRUCTURAL PANELS;

FUNCTIONAL BUILD;

PRODUCT DEVELOPMENT;

EID: 0038408535     PISSN: 15266125     EISSN: None     Source Type: Journal    
DOI: 10.1016/S1526-6125(03)70041-3     Document Type: Article

References (19)

1. Abdalla, H.S. (1999). "Concurrent engineering for global manufacturing." Int'l Journal of Production Economics (v60), pp251-260.
2. Automotive Industry Action Group (AIAG) (1995). Production Part Approval Process, 2nd ed. Southfield, MI: AIAG.
3. Automotive Industry Action Group (AIAG) (1997). Measurement Systems Analysis, 2nd ed. Southfield, MI: AIAG.
4. X.R. and Zhou, Z. (1993). "Correlation analysis in quality control of the lift gate assembly line." Quality Engg. (v5), pp601-609.
5. Choudhuri, S.A. and De Meter, B.C. (1999). "Tolerance analysis of machining fixture locators." Journal of Mfg. Science and Engg., Trans. of ASME(v121), pp273-281.
6. Hammett, P.C.; Baron, J.S.; and Majeske, K.D. (1997). "Evaluating multi-dimensional sheet metal assemblies using a biased sample of stamped components." 1997 Int'l Body Engg. Conf., Stuttgart, Germany.
7. Hammett, P.C.; Majeske, K.D.; and Baron, J.S. (1998). "Functional build: integrating automotive body-design & process-development." Proc. of Annual Reliability and Maintainability Symp., pp321-327.
8. Hammett, P.C.; Wahl, S.M.; and Baron, J.S. (1999). "Using flexible criteria to improve manufacturing validation during product development." Concurrent Engg.: Research and Application (v7), pp309-318.
9. Höfling, R.; Aswendt, P.; and Neugebauer, R. (2000). "Phase reflection - a new solution for the detection of shape defects on car body sheets." Optical Engg. (v39), pp175-182.
10. Jeang, A. (2001). "Computer-aided tolerance synthesis with statistical method and optimization techniques." Quality and Reliability Engg. Int'l (v17), pp131-139.
11. Majeske, K.D. and Andrews, R.W. (2002). "Evaluating measurement systems and manufacturing processes using three quality measures," Quality Engg. (v15), pp243-251.
12. Majeske, K.D. and Hammett, P.C. (2000). "The functional build approach to tolerance development." IEEE Trans. on Engg. Mgmt. (v47), pp493-496.
13. Majeske, K.D. and Hammett, P.C. (2003). "Identifying sources of variation in sheet metal stamping." Int'l Journal of Flexible Mfg. Systems (v15), pp5-18.
14. Montgomery, D.C. (1997). Statistical Quality Control, 3rd ed. New York: John Wiley & Sons.
15. Montgomery, D.C. (2001). Design and Analysis of Experiments, 5th ed. New York: John Wiley & Sons.
16. Neter, J.; Wasserman, W.; and Kutner, M.H. (1990). Applied Linear Statistical Models, 3rd ed. Homewood, IL: Irwin.
17. Shiu, B.W.; Shi, J.; and Tse, K.H. (2000). "The dimensional quality of sheet metal assembly with welding-induced internal stress." Proc. of the Institution of Mechanical Engineers Part D (v214), pp693-704.
18. Takezawa, N. (1980). "An improved method for establishing the process-wise quality standard." Report on Statistics and Applied Research, Japan Union of Scientists and Engineers (v27), pp63-75.
19. Weckenmann, A.; Knauer, T.; and Killmaier, T. (2001). "Uncertainty of coordinate measurements on sheet-metal parts in the automotive industry." Journal of Materials Processing Technology (v115), pp9-13.