Machining simulation of ductile iron and its constituents, Part 2: Numerical simulation and experimental validation of machining

Journal of Manufacturing Science and Engineering

Volumn 125, Issue 2, 2003, Pages 192-201

  Chuzhoy, L ^a   DeVor, R E ^b  

^a CATERPILLAR INC   (United States)

^b University of Illinois at Urbana Champaign   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

COMPUTER SIMULATION; FERRITE; GRAIN SIZE AND SHAPE; MACHINABILITY; MATHEMATICAL MODELS; METALLOGRAPHIC MICROSTRUCTURE; NODULAR IRON; PEARLITE; STRAIN MEASUREMENT; STRAIN RATE;

MACHINING SIMULATION; MICROSTRUCTURE LEVEL MODEL;

MACHINING;

EID: 0038399893     PISSN: 10871357     EISSN: None     Source Type: Journal    
DOI: 10.1115/1.1557295     Document Type: Article

References (14)

1. Strenkowski, J. S., and Caroll, J. T., 1985, "A Finite Element Model of Orthogonal Metal Cutting," ASME J. Eng. Ind., 107, pp. 349-354.
2. Iwata, K., Osakada, K., and Terasaka, Y., 1984, "Process Modeling of Orthogonal Cutting by the Rigid-Plastic Finite Element Method," ASME J. Eng. Mater. Technol., 106, pp. 132-138.
3. Chuzhoy, L., DeVor, R. E., Kapoor, S. G., and Bammann, D. J., 2002, "Microstructure-level Modeling of Ductile Iron Machining," ASME J. Manuf. Sci. Eng., 124, p. 162.
4. Bammann, D. J., and Johnson, G. C., 1987, "On the Kinematics of Finite-Deformation Plasticity," Acta Mech., 70, pp. 1-13.
5. SAS IP, Inc., 1998, ANSYS Modeling and Meshing Guide, 3rd Edition.
6. Bammann, D. J., Chiesa, M. L., and Johnson, G. C., 1996, "Modeling Large Deformation and Failure in Manufacturing Processes," Theoretical and Applied Mechanics, pp. 359-376, Tatsumi, Wanabe, Kambe, eds.
7. Hibbitt, Karlson, and Sorensen, 1998, ABAQUS User's and Theory Manuals, Version 5.8.
8. Cook, R. D., Malkus, D. S., and Plesha, M. E., 1989, Concepts and Applications of Finite Element Analysis, 3rd Edition, John Wiley & Sons, pp. 558-561.
9. Farren, W. S., and Taylor, G. I., 1925, "The Heat Developed During Plastic Extrusion of Metals," Proc. R. Soc. London, Ser. A, 107, pp. 422-451.
10. Shaw, M. C., 1984, Metal Cutting Principles, Bookcraft Ltd.
11. Cohen, P. H., Voigt, R. C., and Marwanga, R. O., 2000, "Influence of Graphite Morphology and Matrix Structure on Chip Formation during Machining of Ductile Iron," AFS Casting Congress, Pittsburgh, PA.
12. Ceretti, E., Fallbohmer, Wu, W. T., and Altan, T. 1996, "Application of 2D FEM to Chip Formation in Orthogonal Cutting," J. Mater. Process. Technol., 59, pp. 169-180.
13. Komanduri, R., Schroeder, T., Harza, J., von Turkovich, B. F., and Flom, D. G., 1982, "On the Catastrophic Shear Instability in High Speed Machining of an AISI 4340 Steel," ASME J. Eng. Ind., 104, pp. 121-131.
14. Fu, H. J., DeVor, R. E., and Kapoor, S. G., 1984, "A Mechanistic Model for Prediction of the Force System in Face Milling Operations," ASME J. Eng. Ind., 106, pp. 81-88.