Simulation of welding and stress relief heat treatment of an aero engine component

Finite Elements in Analysis and Design

Volumn 39, Issue 9, 2003, Pages 865-881

  Berglund, D ^a,b   Alberg, H ^b   Runnemalm, H ^a  

^a VOLVO AERO CORPORATION   (Sweden)

^b LULEÅ UNIVERSITY OF TECHNOLOGY   (Sweden)

Author keywords

Aero engine; CFD; FEM; Stress relief heat treatment; Welding

Indexed keywords

COMPONENTS; COMPUTATIONAL FLUID DYNAMICS; COMPUTER SIMULATION; FINITE ELEMENT METHOD; HEAT TRANSFER COEFFICIENTS; HEAT TREATMENT; RESIDUAL STRESSES; STRESS RELIEF; WELDING;

PRODUCTION PLANNING;

AIRCRAFT ENGINES;

EID: 0038147078     PISSN: 0168874X     EISSN: None     Source Type: Journal    
DOI: 10.1016/S0168-874X(02)00136-1     Document Type: Article

References (22)

1. Hibbit H.D., Marcal P.V. A numerical thermo-mechanical model for the welding and subsequent loading of a fabricated structure. Comput. Struct. 3:1973;1145-1174.
2. Ueda Y., Yamakawa T. Analysis of thermal elastic-plastic stress and stress during welding by finite element method. Trans. JWRI. 2:1971;90-100.
3. Y. Ueda, T. Yamakawa, Thermal stress analysis of metals with temperature dependent mechanical properties, in: Proceedings of the International Conference on Mechanical Behavior of Materials, Vol. III, 1971, pp. 10-20.
4. S.M. Roberts, H.J. Stone, J.M. Robinson, P.J. Withers, R.C. Reed, D.R. Crooke, B.J. Glassey, D.J. Horwood, Characterisation and modelling of the electron beam welding of Waspaloy, in: H. Cerjak (Ed.), Mathematical Modelling of Weld Phenomena 4, Austria, Graz, 1991, pp. 631-648.
5. F. Rick, G. Reinhart, G. Lenz, Advanced finite element models for the simulation of laser welding, in: Proceedings of the 17th International Conference on the Application of Laser and Electro-Optics, USA, Orlando/Florida, 1998, pp. 1-10.
6. L.F. Andersen, Residual stresses and deformation in steel structures, Ph.D. Thesis, Department of Naval Architecture and Offshore Engineering, Technical University of Denmark, 2000.
7. Runnemalm H., Hyun S. Three dimension welding analysis using an adaptive mesh scheme. Comput. Methods Appl. Mech. Eng. 189:2000;515-523.
8. D. Berglund, A. Lundbäck, L.E. Lindgren, Three-dimensional finite element simulation of laser welded stainless steel plate, in: NUMIFORM 2001, Proceedings of the Seventh International Conference on Numerical Methods in Industrial Forming Processes, Japan, Toyohashi, 2001, pp. 1119-1123.
9. G. Donzella, S. Granzotto, G. Amici, A. Ghidini, R. Bertelli, Microstructure and residual stress analysis of a rim chilled solid wheel for rail transportation system, Comput. Methods Exper. Measur. Surf. Treatment Effects II (1995) 293-300.
10. A. Thuvander, Calculation of distortion of tool steel dies during hardening, in: Proceedings of the Second International Conference on Quenching and the Control of Distortion, USA, Cleveland/Ohio, 1996, pp. 297-304.
11. B.L. Josefsson, Residual stresses and their redistribution during annealing of a girth-butt welded thin walled pipe, J. Pressure Vessel Technol. 104 (1982) 245-250.
12. Wang J., Lu H., Murakawa H. Mechanical behaviour in local post weld heat treatment. JWRI. 27:1998;83-88.
13. U. Chandra, S. Rachakonda, S. Chandrasekharan, Total quality management of forged products through finite element simulation, in: Proceedings of the Third International SAMPE Metals Conference, 1992, pp. 379-393.
14. M. Lind, N. Lior, F. Alavyoon, F. Bark, Flow effects and modelling in gas-cooled quenching, in: Proceedings of the 11th International Heat Transfer Conference, Vol. 3, Korea, Kyongju, 1998, 171-176.
15. R. Otterberg, Stress relief heat treatment of some different steels and brasses, Internal Report IM-1189, Swedish Institute for Metals Research, Stockholm, Sweden, 1977.
16. Rammerstorfer F.G., Fischer D.F., Mitter W., Bathe K.J., Snyder M.D. On thermo-elasto-plastic analysis of heat-treatment processes including creep and phase changes. Comput. Struct. 13:1981;771-779.
17. Lemaitre J., Chaboche J.L. Mechanics of Solid Material. 1990;Cambridge University Press, Cambridge, England.
18. Goldak J., Chakravarti A., Bibby M. A new finite element model for welding heat sources. Metall. Trans. 15B:1984;299-305.
19. Marc Analysis Research Corporation, Theory and User Information, USA, Palo Alto, 1998.
20. Fluent Inc, FLUENT 5 - User's Guide, Vol. 2, 1998.
21. Incropera F.P., DeWitt D.P. Fundamentals of Heat and Mass Transfer. 4th Edition:1996;Wiley, USA, New York.
22. J.J. Dike, A.R. Ortega, C.H. Cadden, Finite element modelling and validation of residual stresses in 304L girth welds, in: Proceedings of the Fifth International Conference on Trends in Welding Research, USA, Pine Mountain, 1998, pp. 961-966.