Sculpture surface machining: A generalized model of ball-end milling force system

International Journal of Machine Tools and Manufacture

Volumn 43, Issue 5, 2003, Pages 453-462

  Lazoglu, Ismail ^a  

^a KOÇ UNIVERSITY   (Turkey)

Author keywords

Chip load; Die and mold; Forces; Free form surfaces; Machined surface; Runout

Indexed keywords

ALGORITHMS; COMPUTER AIDED DESIGN; COMPUTER AIDED MANUFACTURING; MACHINING; VISUALIZATION;

SCULPTURE SURFACE MACHINING;

BALL MILLING;

EID: 0037395221     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/S0890-6955(02)00302-4     Document Type: Article

References (21)

1. Ehman K.F., Kapoor S.G., DeVor R.E., Lazoglu I. Machining process modeling: a review. Journal of Manufacturing Science and Engineering, Trans. of ASME. 119:1997;655-663.
2. Luttervelt V., Childs T.H.C., Jawahir I.S., Klocke F., Venuvinod P.K. Present situation and future trends in modeling of machining operations. Annals of CIRP. 47:(2):1998;578-626.
3. Yang M.Y., Park H. The prediction of cutting force in ball end milling. International Journal of Machine Tools Manufacturing. 31:1991;45-54.
4. W.R. Gaida, C. Rodriquez, T. Altan, Y. Altintas. Preliminary experiments for adaptive finish milling of die and mold surfaces with ball-nose end mills, NAMRC Proceedings, 1995, pp. 193-198.
5. Yazar Z., Koch K.-F., Merrick T., Altan T. Feedrate optimization based on cutting force calculations in 3-axis milling of dies and molds with sculpture surfaces. International Journal of Machine Tools Manufacturing. 34:(3):1994;365-377.
6. O. Kienzle. Prediction of forces and power in machine tools for metal-cutting. VDI-Z 94, Duesseldorf, pp. 299-305.
7. G. Yucesan, Y. Altintas, Y. Mechanics of ball end milling process. ASME Winter Annual Meeting, PED, 64 (1993) 543-551.
8. Sim C., Yang M. The prediction of the cutting force in ball-end milling with a flexible cutter. International Journal of Machine Tools Manufacturing. 33:1993;267-284.
9. Feng H.-S., Menq C.-H. The prediction of cutting forces in the ball end milling process-I. Model formulation and model building procedure, II. Cut geometry analysis and model verification. International Journal of Machine Tools Manufacturing. 34:1994;697-719.
10. Altintas Y., Lee P. Mechanics and dynamics of ball end milling. Journal of Manufacturing Science and Engineering, Transactions of the ASME. 120:1998;684-692.
11. Lee P., Altintas Y. Prediction of ball-end milling forces from orthogonal cutting data. International Journal of Machine Tools Manufacturing. 36:1996;1059-1072.
12. Budak E., Altintas Y., Armerago E.J.A. Prediction of milling force coefficients from orthogonal cutting data. Journal of Manufacturing Science and Engineering, Transactions of the ASME. 118:1996;216-224.
13. Altintas Y., Shamoto E., Lee P., Budak E. Analytical prediction of stability lobes in ball end milling. Stephenson D.A., Stevenson R.A. TMS Publication, Materials Issues in Machining and the Physics of Machining Processes III. 1996;151-168.
14. Lazoglu I., Liang S.Y. Analytical modelling of ball-end milling forces. International Journal of Machining Science and Technology. 1:(2):1997;219-234.
15. Lazoglu I., Liang S.Y. An improved analytical modeling of force system in ball-end milling; ASME International Mechanical Engineering Congress and Exposition. Manufacturing Science and Engineering. MED 6:(2):1997;135-142.
16. Lazoglu I., Liang S.Y. Modeling of ball-end milling forces with cutter axis inclination. Journal of Manufacturing Science and Engineering, Transactions of the ASME. 122:2000;3-11.
17. Mounayri H.E.I., Spence A.D., Elbestawi M.A. Milling process simulation - a generic solid modeler based paradigm. Journal of Manufacturing Science and Engineering, Transactions of the ASME. 120:1998;213-221.
18. Mantyla M. An Introduction to Solid Modeling. 1988;Computer Science Press, Rockville, Maryland.
19. Xu L., Schueller J.K., Tlusty J. A simplified solution for the depth of cut in multi-path ball end milling. International Journal of Machining Science and Technology. 2:(1):1998;57-75.
20. W.A. Kline. The prediction of cutting forces and surface accuracy for the end milling process. PhD. thesis, University of Illinois at Urbana-Champaign, IL, 1982.
21. Koenigsberger F., Sabberwal A.J.P. An investigation into the cutting force pulsations during milling operation. International Journal of Machine Tool Design an Research. 1:1961;15-33.