Thick laser coatings: A review

Journal of Thermal Spray Technology

Volumn 8, Issue 2, 1999, Pages 279-295

  Pawlowski, L ^a,b  

^a UNIV LILLE   (France)

^b UNIVERSITÉ D'ARTOIS   (France)

Author keywords

[No Author keywords available]

Indexed keywords

COATINGS; LASER APPLICATIONS; LASER BEAM EFFECTS; RAPID PROTOTYPING;

LASER COATINGS;

COATING TECHNIQUES;

EID: 0032654352     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1361/105996399770350502     Document Type: Article

References (109)

1. L. Pawlowski, The Science and Engineering of Thermal Spray Coatings, John Wiley & Sons, Ltd., Chichester, England, 1995
2. W.M. Steen, Laser Material Processing, Springer-Verlag, Berlin, Germany, 1991
3. C. Belouet, "Thin Film Growth by the Pulsed Laser-Deposition (PLD) Technique: Towards Applications?" Paper SIII-4: IL06, presented at 9th Cimetec, (Florence, Italy), Techna, 14-19 June 1998
4. M.G. Hocking, V. Vasantasree, and P. S. Sidky, Metallic & Ceramic Coatings, Longman, Burnt Mill, England, 1989
5. A.E. Siegman, Lasers, University Science Book, Sausalito, CA, 1986
6. G. Herziger and P. Loosen, Werkstoffbearbeitung mit Laserstrahlung, Carl Hanser Verlag, München, 1993
7. H. Rapinel, R. Pitt, and L. Pawlowski, "Industrial Placement Report," ZED Instruments/University Artois, 1996
8. L.R. Migliore, Heat Treating with Lasers, Adv. Mater. Process., Vol 154 (No. 2), 1998, p H25-H29
9. M.A. Ordal, L.L. Long, R.J. Bell, S.E. Bell, R.R. Bell, R.W. Alexander, Jr., and C.A. Ward, Optical Properties of the Metals Al, Co, Cu, Au, Fe, Pb, Ni, Pd, Pt, Ag, Ti, and W in the Infrared and Far Infrared, Appl. Optics, Vol 22, 1983, p 1099-1119
10. American Institute of Physics Handbook, 3rd ed., McGraw-Hill Publishing Co., 1972
11. M. von Allmen, Coupling of Beam Energy to Solids, Laser and Electron Beam Processing of Materials, P.S. Peary, Ed., Academic Press, 1980, p 6-19
12. M. Bass, Laser Heating of Solids, Physical Processes in Laser-Materials Interactions, M. Bertolotti, Ed., Plenum Press, 1983, p 77-115
13. H.S. Carslaw and J.C. Jaeger, Conduction of Heat in Solids, 2nd ed., Oxford University Press, London, 1959
14. T. Witke and A. Lenk, Vergleich der Plasmaparameter Erzeugt mit Verschiedenen Lasern, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 567-574
15. C.B. Dane, L.A. Hackel, J. Daly, and J. Harrison, Shot Peening with Lasers, Adv. Mater. Process., Vol 153 (No. 5), 1998, p 37-38
16. N.C. Anderholm, Laser Generated Stress Waves, Appl. Phys. Lett., Vol 16 (No. 3), 1970, p 113-115
17. P. Peyre, R. Fabbro, L. Berthe, and C. Dubouchet, Laser Shock Processing of Materials, Physical Processes Involved and Examples of Applications, J. Laser Appl., Vol 8 (No. 3), 1996, p 135-141
18. J.E. Masse and G. Barreau, Laser Generation of Stress Waves in Metal, Surf. Coat. Technol., Vol 70, 1995, p 231-234
19. C. Keusch, G. Hintz, R. Tkotz, M. Negendanck, J. Christiansen, H.W. Bergmann, K. Eisner, and K. Schutte, Shock Hardening, A Novel Technique for Materials Processing, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 439-446
20. D. Devaux, R. Fabbro, and J. Virmont, Generation of Shock Waves by Laser-Matter Interaction in Confined Geometries, J. Phys. (France) IV, colloque C7, Vol 1, 1991, p 179-182
21. T.R. Tucker, A.H. Clauer, I.G. Wright, and J.T. Stropki, Laser-Processed Composite Metal Cladding for Slurry Erosion Resistance, Thin Solid Films, Vol 117, 1984, p 73-84
22. S. Nowotny, B. Grünewald, W. Reitzenstein, and H. Hügel, Systemtechnik zum Laserstrahl - Präzisionbeschichten, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 383-390
23. H. Kindler, R. Volz, and M. Huonker, Ein Neues Verfahren zum Laserbeschichten, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 447-454
24. F. Mériaudeau, F. Truchetet, and C. Dumont, High Speed Photography Applied to Laser Cladding Process, Proc. of the SPIE - The International Society for Optical Engineering, Vol 2869, 1997, p 994-1003
25. J.M. Jouvard, D. Grevey, F. Lemoine, and A.B. Vannes, Dépôts par Projection de Poudre dans un Faisceau Laser Nd:YAG: cas de Faibles Puissances, J. Phys. (France) III, Vol 7, 1997, p 2265-2274
26. A. Frenk, M. Vandyoussefi, J.-D. Wagnière, A. Zryd, and W. Kurz, Analysis of the Laser-Cladding Process for Stellite on Steel, Metall. Mater. Trans. B, Vol 28, 1997, p 507-508
27. Y. Li and J. Ma, Study on Overlapping in the Laser Cladding Process, Surf. Coat. Technol., Vol 90, 1997, p 1-5
28. 2 Laser, Laser und Optoelektronik, Vol 21 (No 6), 1991, p 50-54
29. A. Adamski, R. Bamola, and L. Hultman, "HVOF Spraying and Laser Processing of Waspaloy Thick Films," Paper 92-GT-368, presented at 37th ASME International Gas Turbine Aeroengine Congress and Exposition, (Cologne, Germany), 1-4 June 1992, American Society of Mechanical Engineers
30. J.M. Pelletier, E. Sauger, Y. Gachon, and A.B. Vannes, Hadfield Steel Layers Manufactured by Laser Cladding: Mechanical and Tribological Properties, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 329-336
31. M. Cadenas, E. Fernandez, M. R. Fernandez, and J.M. Cuetos, Laser Cladding of Tungsten Carbide Powder, Surface Treatment '97, M.H. Aliabadi and C.A. Berbbia, Ed., Computational Mechanics Publications, Southampton, U.K., 1997, p 241-256
32. J.J. Blechet, Direction Générale d'Armement, F-94114 Arcueil, France, personal communication, 1997
33. J.M. Yellup, Laser Cladding Using the Powder Blowing Technique, Surf. Coat. Technol., Vol 71, 1995, p 121-128
34. M.A. Anjos, R. Vilar, and Y.Y. Qiu, Laser Cladding of ASTM S 31254 Stainless Steel on a Plain Carbon Steel Substrate, Surf. Coat. Technol., Vol 92, 1997, p 142-149
35. J. de Damborena, V. Lopez, and A.J. Vazquez, Improving High-Temperature Oxidation of Incoloy 800H by Laser Cladding, Surf. Coat. Technol., Vol 70, 1994, p 107-113
36. A. Kagawa and Y. Ohta, Wear Resistance of Laser Clad Chromium Carbide Surface Layers, Mater. Sci. Technol., Vol 11, 1995, p 515-519
37. S. Nowotny, A. Müller, A. Techel, and S. Schädlich, Mechanische Eigenschaften von Laser-Beschichtungen aus WC-Verstärkten Hartlegierungen, Thermische Spritzkonferenz TS96, DVS-Berichte Band 175, DVS-Verlag GmbH, 1996, p 155-159
38. J. Kelly, K. Nagarathnam, and J. Mazumder, Laser Cladding of Wear Resistant Coatings on Cast Al-Si Alloys, ICALEO'96, F. DiPietro and F. Kuepper, Ed., Laser Institute of America, Vol 82, 1996, p 144-153
39. S. Nowotny and A. Müller, Lasertechnologien für Keramische Beschichtungen, Status-Seminar Keramische Schichten, Fortschrittsberichte der Deutschen Keramischen Gesellschaft, Band 10 (Heft 2), 1995, p 47-57
40. 2-(Ni Alloy) Composite Coating, Surf. Coat. Technol., Vol 81, 1996, p 131-135
41. 3 Interface in Laser Coated Aluminum Alloys, Scr. Metall. Mater., Vol 33 (No 8), 1995, p 1345-1351
42. J.H. Abboud, R.D. Rawlings, and D.R.F. West, Functionally Graded Nickel Aluminide and Iron Aluminide Coatings Produced Via Laser Cladding, J. Mater. Sci., Vol 30, 1995, p 5931-5938
43. A. Fischer and G. Lensch, Technical Application of Laser Surface Treatment - Hardening, Alloying, Cladding, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 399-405
44. J.A. Folkes, Developments in Laser Surface Modification and Coating, Surf. Coat. Technol., Vol 63, 1994, p 65-71
45. G.E. Possin, H.G. Parks, and S.W. Chiang, Convection in Pulsed Laser Formed Melts, Laser and Electron-Beam Solid Interactions and Materials Processing, J.F. Gibbons, L.D. Hess, and T.W. Sigmon, Ed., North-Holland, 1981, p 73-80
46. S. Brenner, S. Bonß, R. Franke, I. Haase, and H.-J. Scheibe, Mechanical Properties of Laser Gas Alloyed Ti6Al4V, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 477-484
47. A. Almeida, M. Anjos, R. Vilar, R. Li, M.G.S. Fereira, W.M. Steen, and K.G. Watkins, Laser Alloying of Aluminum Alloys with Chromium, Surf. Coat. Technol., Vol 70, 1995, p 221-229
48. P.A. Carvalho and R. Vilar, Laser Alloying of Zinc with Aluminum: Solidification Structures, Surf. Coat. Technol., Vol 91, 1997, p 158-166
49. M. Ignatiev, E. Kovalev, I. Melekhin, I. Yu. Smurov, and S. Sturlese, Investigation of the Hardening of a Titanium Alloy by Laser Nitriding, Wear, Vol 166, 1993, p 233-236
50. C. Gerdes, A. Karimi, and H.W. Bieler, Water Droplet Erosion and Microstructure of Laser-Nitrided Ti-6Al-4V, Wear, Vol 186-187, 1995, p 368-374
51. 2-Laser, Proc. of the SPIE -The International Society for Optical Engineering, Vol 3092, 1997, p 744-747
52. M.A. Anjos, R. Vilar, R. Li, M.G. Ferreira, W.M. Steen, and K. Watkins, Fe-Cr-Ni-Mo-C Alloys Produced by Laser Surface Alloying, Surf. Coat. Technol., Vol 70, 1995, p 235-242
53. R.J. Schaefer, T.R. Tucker, and J.D. Ayers, Laser Surface Melting with Carbide Particle Injection, Laser and Electron-Beam Processing of Materials, C.W. White and P.S. Peercy, Ed., Academic Press, 1980, p 754-759
54. J.D. Ayers, R.J. Schaefer, and W.P. Robey, A Laser Processing Technique for Improving the Wear Resistance of Metals, J. Met., Aug 1980, p 19-23
55. A.B. Kloosterman and J.Th.M. De Hosson, Ceramic Particle Injection during Laser Treatment of Titanium, Surface Treatment '97, M.H. Aliabadi and C.A. Berbbia, Ed., Computational Mechanics Publications, Southampton, U.K., 1997, p 286-294
56. C. Hu, H. Xin, and T.N. Baker, Laser Processing of an Aluminum AA 6061 Alloy Involving Injection of SiC Particulate, J. Mater. Sci., Vol 30, 1995, p 5985-5990
57. K.P. Cooper and P. Slebodnick, Recent Developments in Laser Melt/Particle Injection Processing, Laser Materials Processing, ICALEO'88, G. Buck, Ed., Springer Verlag, 1989, p 3-16
58. F. Hlawka, G.Q. Song, and A. Cornet, Utilisation de Rayons X pour l'étude de Traitements de Surface Laser, J. Phys. (France) IV, colloque C4, Vol 6, 1996, p 123-126
59. A. Gasser, K. Wissenbach, E. Hoffmann, G. Schulte, and E. Beyer, Oberflächenbehandlung mit Zusatzwerkstoffen, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 287-298
60. 2 - Laserstrahlung, Laser und Optoelektronik, Vol 28 (No. 3), 1996, p 59-67
61. A. Gebhardt, Rapid Prototyping, Hanser Verlag, München, 1996
62. O. Graydon, Jets of Molten Metal Make Industrial Parts, Opt. Lasers Eng., Feb 1998, p 33-35
63. Y. Jianquing, W. Maocai, and W. Weitao, Laser Clad Glass Coating on Carbon Steel, Surf. Coat. Technol., Vol 64, 1994, p 34-40
64. P.Z. Wang, J.X. Qu, and H.S. Shao, Cemented Carbide Reinforced Nickel-Based Alloy Coating by Laser Cladding and the Wear Characteristics, Mater. Des., Vol 17 (No. 5/6), 1996, p 289-296
65. C.W. Draper, C.M. Preece, and D.C. Jacobson, Laser Alloying of Deposited Metal Films on Nickel, Laser and Electron-Beam Processing of Materials, C.W. White and P.S. Peercy, Ed., Academic Press, 1980, p 721-727
66. C.W. Draper, J.M. Gibson, D.C. Jacobson, J.M. Poate, S.M. Shin, and J.M. Rigsbee, The Microstructure of Laser Alloyed Ni-Ta Surface Layers, J. Mater. Sci., Vol 20, 1985, p 2303-2312
67. A. Bharti, D.B. Goel, and R. Sivakumar, A Study in Laser Surface Alloying of Titanium Alloys, Laser Materials Processing, ICALEO'88, G. Buck, Ed., Springer Verlag, 1989, p 42-51
68. D. Fischer, W. Löschau, and W. Reitzenstein, Mit Laser erzeugte grobkörnige Hartstoff-Dispersionschichten auf Aluminum - Legierung zum Verschleißschutz, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 455-460
69. R.F. Bunshah, Ed., Deposition Technologies for Films and Coatings, Noyes Publications, 1982
70. L. Pawlowski, H. Rapinel, F. Tourenne, and M. Jeandin, Traitement Laser des Depots Plasma d'Hydroxyapatite, Galvano-Organo-Trait. Surf., Vol 676, 1997, p 433-437
71. X. Ranz, L. Pawlowski, L. Sabatier, R. Fabbro, and T. Aslanian, Phases Transformation in Laser Treated Hydroxyapatite Coatings, Proc. 15th International Thermal Spray Conf., C. Coddet, Ed., ASM International, 1998, p 1343-1349
72. K.A. Khor and P. Cheang, Laser Post-Treatment of Thermally Sprayed Hydroxyapatite Coatings, Thermal Spray Industrial Applications, C.C. Berndt and S. Sampath, Ed., ASM International, 1994, p 153-157
73. T. Schnick, S. Tondu, P. Peyre, L. Pawlowski, S. Steinhäuser, B. Wielage, U. Hofmann, and E. Bartnicki, Laser Shock Processing of Al-SiC Composite Coatings, J. Therm. Spray Technol., Vol 8 (No. 2), 1999
74. U.S. Ingham, Flame Spraying Employing Laser Heating, U.S. Patent 3,310,423, March 1967
75. J.D. Ayers and R.J. Schaefer, Consolidation of Plasma Sprayed Coatings by Laser Remelting, Proc. of SPIE - The International Society for Optical Engineering, Vol 198, 1979, p 57-64
76. S. Dallaire and P. Cielo, Pulsed Laser Treatment of Plasma Sprayed Coatings, Metall. Trans. B, Vol 13, 1982, p 479-483
77. G.Y. Liang and T.T. Wong, Microstructure and Character of Laser Remelting of Plasma Sprayed Coating (Ni-Cr-B-Si) on Al-Si Alloy, Surf. Coat. Technol., Vol 89, 1997, p 121-126
78. B. Wielage, S. Steinhäuser, L. Pawlowski, I. Smurov, and L. Covelli, Laser Treatment of Vacuum Plasma Sprayed CoCrAlY Alloy, Surface Modification Technologies XI, T.S. Sudarshan, M. Jeandin, and K.A. Khor, Ed., The Institute of Materials, London, 1998, p 687-698
79. A. Gorecka-Drzazga, L. Golonka, L. Pawlowski, and P. Fauchais, Application of the Plasma Spraying Process to the Production of Metal-Ceramics Substrates for Hybrid Electronics, Revue Internationale des Hautes Températures et des Refractaires, Vol 21, 1984, p 153-165
80. T. Troczynski, L. Pawlowski, N. Third, L. Covelli, and I. Smurov, Physico-Chemical Treatment of Zirconia Coatings for Thermal Barriers, Proc. 15th International Thermal Spray Conf., C. Coddet, Ed., ASM International, 1998, p 1337-1342.
81. S. Tondu, T. Schnick, L. Pawlowski, B. Wielage, S. Steinhäuser, and L. Sabatier, "Laser Glazing of FeCr-TiC Composite Coatings," Paper SIII-2: L08, presented at 9th Cimtec (Florence, Italy), Techna, 14-19 June 1998
82. J. Mateos, J.M. Cuetos, E. Fernandez, and M. Cadenas, Effect of Laser Treatment on Tungsten Carbide Coatings, Surface Treatment '97, M.H. Aliabadi and C.A. Berbbia, Ed., Computational Mechanics Publications, Southampton, U.K., 1997, p 239-246
83. R.J. Pangborn and D.R. Beaman, Laser Glazing of Sprayed Metal Coatings, J. Appl. Phys., Vol 51, 1980, p 5992-5993
84. J. Singh, B.N. Bhat, R. Poorman, A. Kar, and J. Mazumder, Laser Glazing of Vacuum Plasma Coated NARloy-Z, Surf. Coat. Technol., Vol 79, 1996, p 35-49
85. S. Dallaire and P. Cielo, Pulsed Laser Glazing, Thin Solid Films, Vol 108, 1983, p 19-27
86. M.L. Capp and J.M. Rigsbee, Laser Processing of Plasma-Sprayed Coatings, Mater. Sci. Eng., Vol 62, 1984, p 49-56
87. H. Bhat, H. Herman, and R.J. Coyle, Laser Processing of Plasma Sprayed NiCr Coatings, Laser in Materials Processing, TMS-AIME, Warrendale, PA, 1983, p 176-183
88. R. Streiff, M. Pons, and P. Mazars, Laser Induced Microstructural Modifications in a Vacuum Plasma Sprayed NiCoCrAlYTa Coating, Surf. Coat. Technol., Vol 32, 1987, p 85-95
89. T.T. Wong and G.Y. Liang, Formation and Crystallization of Amorphous Structure in the Laser-Cladding Plasma Sprayed Coating of Al-Si Alloy, Mater. Charact., Vol 38, 1997, p 85-89
90. S. Alam, S. Sasaki, H. Shimura, Y. Kawakami, and M.A. Hassan, Tribological and Microstructural Investigations of Bronze Coating by Laser and Plasma Hybrid Spraying Technique, Surface Modification Technologies X, T.S. Sudarshan, K.A. Khor, and M. Jeandin, Ed., The Institute of Materials, 1997, p 918-926
91. 2 Coatings on a Low Carbon Steel, Surf. Coat. Technol., Vol 52, 1992, p 141-144
92. 2 Coatings on Al-Si Alloy Influenced by Laser Remelting, Surf. Coat. Technol., Vol 37, 1993, p 169-172
93. I. Zaplatynski, Performance of Laser-Glazed Zirconia Thermal Barrier Coatings in Cyclic Oxidation and Corrosion Burner Rig Tests, Thin Solid Films, Vol 95, 1982, p 275-284
94. F.S. Galasso and R. Veltri, Observation of Laser Interaction with Ceramics, Am. Ceram. Soc. Bull., Vol 62 (No 2), 1983, p 253-254
95. K.M. Jasim, D.R.F. West, W.M. Steen, and R.D. Rawlings, Laser Surface Sealing of Plasma Sprayed Yttria Stabilized Zirconia Ceramics, , Laser Materials Processing, ICALEO'88, G. Buck, Ed., Springer Verlag, 1989, p 17-30
96. K.M. Jasim, R.D. Rawlings, and D.R.F. West, Pulsed Laser Processing Of Thermal Barrier Coatings, J. Mater. Sci., Vol 26, 1991, p 909-916
97. K.M. Jasim, R.D. Rawlings, D.R.F. West, Characterization of Plasma-Sprayed Layers of Fully Yttria-Stabilized Zirconia by Laser Sealing, Surf. Coat. Technol., Vol 53, 1992, p 75-86
98. 3)/(Ni-22 wt% Cr-10 wt% Al-1 wt% Y) Thermal Barrier Coatings in Cyclic Oxidation Tests, Surf. Coat. Technol., Vol 71, 1995, p 53-59
99. C. Chen, W.-C. Wei, and K.-J. Chang, Laser Remelting Process for Plasma-Sprayed Zirconia Coatings, U.S. Patent 5,576,069, 19 Nov 1996
100. 2 Coatings, Wear, Vol 210, 1997, p 157-164
101. A. Maricocchi, A. Bartz, and D. Wortman, PVD TBC Experience on GE Aircraft Engines, J. Therm. Spray Technol., Vol 9 (No. 2), 1997, p 193-199
102. T. Cosack, L. Pawlowski, S. Schneiderbanger, and S. Sturlese, "Thermal Barrier on Turbine Blades by Plasma Spraying with Improved Cooling," Paper 92-GT-319, presented at 37th ASME International Gas Turbine & Aeroengine Congress and Exposition, 1-4 June 1992
103. L. Pawlowski, Technology of Thermally Sprayed Anilox Rolls: State of Art, Problems, and Perspectives, J. Therm. Spray Technol., Vol 5 (No. 3), 1996, p 317-335
104. 3, Thermische Spritzkonferenz TS96, E. Lugscheider, Ed., Vol 175, DVS-Verlag, Düsseldorf, Germany, 1996, p 68-71
105. 3 Coatings on Anilox Rolls, Thermal Spray: Practical Solutions for Engineering Problems, C.C. Berndt, Ed., ASM International, 1996, p 603-613
106. 5 Coatings for Anilox Rolls, Thermal Spray: A United Forum for Scientific and Technological Advances, C.C. Berndt, Ed., ASM International, 1997, p 41-49
107. Catalog of Zed Instruments, Hersham, Surrey KT12 3PD, England, 1993
108. E. Meiners, Mikrostrukturierung von Makrooberflächen-Laseranwendungen in der Druckformenherstellung, 6th European Conference on Laser Treatment of Materials, ECLAT'96, Vol 1, F. Dausinger, H.W. Bergmann, and J. Sigel, Ed., AWT, Stuttgart, Germany, 1996, p 663-674
109. E. Birch, Applied Laser Engineering Ltd, West Molesey, Surrey, KT8 2QZ, England, private information, 1997