Ultrasonic and mechanical behavior of green and partially sintered alumina: Effects of slurry consolidation chemistry

Journal of the American Ceramic Society

Volumn 81, Issue 10, 1998, Pages 2629-2639

  Schilling, Christopher H ^a,b   García, Victor J ^a,b   Smith, Rachelle M ^a   Roberts, R A ^a  

^a Iowa State University of Science and Technology   (United States)

^b AMERICAN CERAMIC SOCIETY   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

COMPRESSIVE STRENGTH; CONSOLIDATION; DENSITY (SPECIFIC GRAVITY); ELASTIC MODULI; ELECTROSTATICS; FLOCCULATION; PARTICLES (PARTICULATE MATTER); SINTERING; SLURRIES; STIFFNESS; ULTRASONIC VELOCITY MEASUREMENT;

SLURRY CONSOLIDATION CHEMISTRY;

CORUNDUM;

EID: 0032180264     PISSN: 00027820     EISSN: None     Source Type: Journal    
DOI: 10.1111/j.1151-2916.1998.tb02670.x     Document Type: Article

References (83)

1. D. Segal, "Chemical Preparation of Powders"; pp. 70-98 in Materials Science in Technology. Edited by R. J. Brook, R. W. Cahn, P. Haasen, and I. J. Kramer. VCH Verlagsgesellschaft mbH, Weinheim, Germany, 1996.
2. D. Segal, Chemical Synthesis of Advanced Ceramic Materials. Cambridge University Press, Cambridge, 1989.
3. I. A. Aksay, "Principles of Ceramic Shape-Forming with Powder Systems"; pp. 663-73 in Ceramic Transactions, Vol. 1, Ceramic Powder Science 2, B. Edited by G. L. Messing, E. R. Fuller, and H. Hausner. American Ceramic Society, Westerville, OH, 1998.
4. V. K. Pujari, "Effect of Powder Characteristics on Compounding and Green Microstructure in the Injection-Molding Process," J. Am. Ceram. Soc., 72 [10] 1081-84 (1989).
5. V. K. Pujari, "Influence of Ceramic Powder Processing Techniques on the Uniformity of Green Microstructure"; pp. 168-80 in Proceedings of 3rd International Symposium on Ceramic Materials and Components for Engines. Edited by V. J. Tennery. American Ceramic Society, Westerville, OH, 1988.
6. V. K. Pujari and D. M. Tracey, "Processing Methods for High Reliability Silicon Nitride Heat Engine Components," J. Eng. Gas Turbines Power Trans. ASME, 117 [1] 115-60 (1995).
7. G. C. Stangle and I. A. Aksay, "Simultaneous Momentum, Heat and Mass Transfer with Chemical Reaction in a Disordered Porous Medium: Application to Binder Removal from a Ceramic Green Body," Chem. Eng. Sci., 45 [7] 1719-31 (1990).
8. H. van Olphen, An Introduction to Clay Colloid Chemistry. Wiley, New York, 1977.
9. 2 Chloride Solutions," J. Colloid Interface Sci., 97, 446-55 (1984).
10. 3," J. Colloid Interface Sci., 75 [2] 373-85 (1980).
11. N. G. Hoogeveen, M. A. Cohen Stuart, and G. J. Fleer, "Polyelectrolyte Adsorption on Oxides," J. Colloid Interface Sci., 182, 133-45 (1996).
12. L. Bergström, C. H. Schilling, and I. A. Aksay, "Consolidation Behavior of Flocculated Alumina Suspensions," J. Am. Ceram. Soc., 75 [12] 3305-14 (1992).
13. P. C. Hidber, T. J. Graule, and L. J. Gauckler, "Citric Acid - A Dispersant for Aqueous Alumina Suspensions," J. Am. Ceram. Soc., 79 [7] 1857-67 (1996).
14. L. Bergström, "Rheology of Concentrated Suspensions"; pp. 193-244 in Surface and Colloid Chemistry in Advanced Ceramic Processing, Surfactant Science Series, Vol. 51. Edited by R. J. Pugh and L. Bergström. Marcel Dekker, New York, 1994.
15. P. Somasundaran and J. T. Kunjappu, "Multi-Pronged In-Situ Characterization of Adsorbed Surfactant and Polymeric Molecular Films at Solid-Liquid Interface;" pp. 31-51 in Proceedings of a Topical Symposium on Innovations in Materials Processing Using Aqueous Colloid and Surface Chemistry. Edited by F. M. Doyle, S. Raghavan, P. Somasundaran, and G. W. Warren. The Mineral, Metals, and Materials Society, Warrendale, PA, 1989.
16. E. P. Luther, T. M. Kramer, F. F. Lange, and D. S. Pearson, "Development of Short-Range Repulsive Potentials in Aqueous, Silicon Nitride Slurries," J. Am. Ceram. Soc., 77 [4] 1047-51 (1994).
17. E. P. Luther, J. A. Yanez, G.V. Franks, F. F. Lange, and D. S. Pearson, "Effect of Ammonium Citrate on the Rheology and Particle Packing of Alumina Slurries," J. Am. Ceram. Soc., 78 [6] 1495-1500 (1995).
18. Y. K. Leong, P. J. Scales, T. W. Healy, D. V. Boger, and R. Ruscall, "Rheological Evidence of Adsorbate-Mediated Short-Range Steric Forces in Concentrated Dispersions," J. Chem. Soc., Faraday Trans., 89, 2473-78 (1993).
19. T. Kramer and F. F. Lange, "Rheology and Particle Packing of Chem- and Phys-Adsorbed Alkylated Silicon Nitride Powders," J. Am. Ceram. Soc., 77 [4] 922-28 (1994).
20. 3 Suspensions with Poly(methacrylic acid) Polyelectrolyte," J. Am. Ceram. Soc., 71 [4] 1062-67 (1988).
21. 2 Composite Slurries vs Interparticle Potentials: Particle Packing and Mass Segregation," J. Am. Ceram. Soc., 74 [9] 2201-204 (1991).
22. J. C. Chang, F. F. Lange, and D. S. Pearson, "Viscosity and Yield Stress of Alumina Slurries Containing Large Concentrations of Electrolyte," J. Am. Ceram. Soc., 77 [1] 19-26 (1994).
23. B. V. Velamakanni, J. C. Chang, F. F. Lange, and D. S. Pearson, "New Method for Efficient Colloidal Particle Packing via Modulation of Repulsive Lubricating Hydration Forces," Langmuir, 6, 1323-25 (1990).
24. C. H. Schilling, R. A. Bellman, R. M. Smith, H. Goel, and H. Giesche, "Plasticizing Aqueous Suspensions of Concentrated Alumina with Maltodextrin Sugar," J. Am. Ceram. Soc., in press.
25. L Ukrainczyk, L. S. Hundal, A. B. Anderson, and A. Ward, "Adsorption of α,ω-Dicarboxylic Acids on Alumina," unpublished work.
26. C. H. Schilling, W. D. Samuels, and I. A. Aksay, "Analysis of Packed-Particle Rearrangement during Colloidal Ceramic Processing"; pp. 181-98 in Ceramic Transactions, Vol. 5, Advanced Characterization Techniques for Ceramics. Edited by W. S. Young and G. L. McVay. American Ceramic Society, Westerville, OH, 1988.
27. C. H. Schilling, S. B. Biner, H. Goel, and J. L. Jane, "Plastic Shaping of Aqueous Alumina Suspensions with Sucrose and Maltodextrin Additives," J. Environ. Polym. Degrad., 3 [3] 153-60 (1995).
28. C. H. Schilling, S. P. Huss, and J. N. Gray, "Regulating Density Gradients in Slip Consolidation: A New Methodology"; pp. 117-31 in Science of Whitewares. Edited by V. E. Henkes, G. Y. Onoda, and W. M. Carty. American Ceramic Society, Westerville, OH, 1996.
29. C. C. Chou and M. Senna, "Correlation between Rheological Behavior of Aqueous Suspensions of Alumina and Properties of Cast Bodies: Effects of Dispersant and Ultrafine Powders," Am. Ceram. Soc. Bull., 66 [7] 1129-33 (1987).
30. M. R. Kuhn, "Micromechanical Aspects of Soil Creep"; Ph.D. Dissertation. University of California, Berkeley, CA, 1987.
31. M. R. Kuhn and J. K. Mitchell, "New Perspectives on Soil Creep," J. Geotech. Eng., 119 [3] 507-24 (1998).
32. L. T. Kuhn, R. M. McMeeking, and F. F. Lange, "Modelling Powder Consolidation"; pp. 331-38 in Powders and Grains. Edited by J. Biarez and R. Gourves. Balkema, Rotterdam, Netherlands, 1989.
33. P. Cundall, J. T. Jenkins, and I. Ishibashi, "Evolution of Elastic Moduli in a Deforming Granular Assembly"; pp. 319-22 in Powders and Grains. Edited by J. Biarez and R. Gourves. Balkema, Rotterdam, Netherlands, 1989.
34. 2 Ceramics," J. Phys. D: Appl. Phys., 30, 1029-37 (1997).
35. K. Kendall, N. McN. Alford, and J. D. Birchall, "Elasticity of Particle Assemblies as a Measure of the Surface Energy of Solids," Proc. R. Soc. London, A, 412, 269-83 (1987).
36. K. Shinohara and T. Tanaka, "Ultimate Tensile Strength of Cohesive Powders Based on Non-uniform Packing Model," J. Chem. Eng. Jpn., 8, 50-56 (1975).
37. M. Abdel-Ghani, J. G. Petrie, J. P. Seville, R. Clift, and M. J. Adams, "Mechanical Properties of Cohesive Particulate Solids," Powder Technol., 65, 113-23 (1991).
38. C. Thornton, "On the Relationship between the Modulus of Particulate Media and the Surface Energy of the Constituent Particles," J. Phys. D: Appl. Phys., 26, 1587-91 (1993).
39. B. C. Trent, "Numerical Simulation of Wave Propagation through Cemented Granular Material"; pp. 9-15 in Wave Propagation in Granular Media, AMD, Vol. 101 (San Francisco, CA, December, 1989). Edited by D. Karamanlidis and R. B. Stout. The American Society of Mechanical Engineers, New York, 1990.
40. George Y. Onoda, "Theoretical Strength of Dried Green Bodies with Organic Binders," J. Am. Ceram. Soc., 58 [5-6] 236-39 (1976).
41. D. S. Kupperman and H. B. Karplus, "Ultrasonic Wave Propagation Characteristics of Green Ceramics," Am. Ceram. Soc. Bull., 63 [12] 1505-509 (1984).
42. D. S. Kupperman, H. B. Karplus, R. B. Poeppel, W. A. Ellingson, H. Berger, C. Robbins, and E. Fuller, "Application of NDE Methods to Green Ceramics: Initial Results"; pp. 89-101 in Nondestructive Evaluation: Applications to Materials Processing. Edited by O. Buck and S. W. Wolf. Books on Demand, University Microfilms, Ann Arbor, MI, 1983.
43. M. P. Jones, G. V. Blessing, and C. R. Robbins, "Dry-Coupled Ultrasonic Elasticity Measurements of Sintered Ceramics and Their Green States," Mater. Eval., 44, 859-62 (1986).
44. E. P. Papadakis and B. W. Petersen, "Longitudinal Velocity as a Predictor of Density in Sintered Powder Metal Parts," Mater. Eval., [April] 76-80 (1979).
45. J. M. Rebello, A. Charlier, and J. Charlier, "Some Aspects of NDT Applied to Ceramics," Eur. J. Nondestr. Test., 2, 150-58 (1993).
46. R. W. Davidge, "Defects in Ceramics - The Targets for NDT," Br. Ceram. Trans. J., 88, 113-16 (1988).
47. J. Winterfeld, H. D. Tietz, and T. Palm, "Non-destructive Testing of Volume Defects in Structural Ceramics," Ceram. Forum Int., 71, 96-100 (1994).
48. K. K. Phani and S. Niyogi, "Porosity Dependence of Ultrasonic Velocity Modulus in Sintered Uranium Dioxide - A Discussion," J. Mater. Sci. Lett., 5, 427-30 (1986).
49. M. C. Bhardwaj, "Fundamental Developments in Ultrasonics for Advanced NDC"; pp. 472-527 in Proceedings of the Joint Conference on Nondestructive Testing of High-Performance Ceramics (Boston, MA, August, 1987). Edited by A. Vary and J. Snyder. American Ceramic Society, Westerville, OH, 1988.
50. R. A. Roberts, "A Dry-Contact Coupling Technique for Ultrasonic Nondestructive Evaluation of Green-State Ceramics," Mater. Eval., 46 [May] 758-66 (1988).
51. G. Busee, M. L. Lyamshev, and J. Stanullo, "Remote Photoacoustic Testing of Ceramics in the Course of Sintering," Acoust. Phys., 42 [1] 35-39 (1996).
52. L. P. Martin and M. Rosen, "Analysis of Ultrasonic Velocity Measurements on Sintering Zinc Oxide," Ultrasonics, 35 [1] 65-71 (1997).
53. L. P. Martin and M. Rosen. "Correlation Between Surface Area Reduction and Ultrasonic Velocity in Sintered Zinc Oxide Powders," J. Am. Ceram. Soc., 80 [4] 839-44 (1997).
54. N. Kulkarni, B. Moudgil, and M. Bhardwaj, "Ultrasonic Characterization of Green and Sintered Ceramics: I, Time Domain," Am. Ceram. Soc. Bull., 73 [6] 146-53 (1994).
55. N. Kulkarni, B. Moudgil, and M. Bhardwaj, "Ultrasonic Characterization of Green and Sintered Ceramics: II, Frequency Domain," Am. Ceram. Soc. Bull., 73 [7] 83-85 (1994).
56. B. R. Tittman, "Possible Mechanism for Seismic Attenuation in Rocks Containing Small Amounts of Volatiles," J. Geophys. Res., 85 [B10] 5199-208 (1980).
57. V. A. Clark, B. R. Tittman, and T. W. Spencer, "Effect of Volatiles on Attenuation (Q-1) and Velocity in Sedimentary Rocks," J. Geophys. Res., 85 [B10] 5190-98 (1980).
58. F. L. L. B. Carnerio and A. Barcellis, "Concrete Tensile Strength," Bulletin 13, International Association of Testing and Research Laboratory for Materials and Structures, Paris, March 1953.
59. N. Stanley-Wood and M. Sarrafi, "Variations in and Relationships of Surface Area, Internal Angle of Friction and Compact Diametral Fracture Strength with Degree of Compaction." Part. Part. Syst. Charact., 5, 186-92 (1988).
60. B. W. Darvell, "Review: Uniaxial Compression Test and the Validity of Indirect Tensile Strength," J. Mater. Sci., 25, 757-80 (1990).
61. D. Bortzmeyer, "Tensile Strength of Ceramic Powders," J. Mater. Sci., 27, 3305-308 (1992).
62. N. Claussen and J. Jahn, "Green Strength of Metal and Ceramic Compact as Determined by the Indirect Tensile Test," Powder Metall. Int., 2 [3] 87-90 (1970).
63. R. H. Marion and J. K. Johnstone, "A Parametric Study of the Diametral Compression Test for Ceramics," Am. Ceram. Soc. Bull., 56 [11] 998-1002 (1977).
64. O. Vardar and I. Finnie, "Analysis of the Brazilian Disk Fracture Test Using the Weibull Probabilistic Treatment of Brittle Strength," Int. J. Fract., 11 [3] 495-508 (1975).
65. H. Goel, C. H. Schilling, S. B. Biner, J. A. Moore, and B. K. Lograsso, "Plastic Shaping of Aqueous Alumina Suspensions with Saccharides and Dicarboxylic Acids"; pp. 241-54 in Science, Technology, and Commercialization of Powder Synthesis and Shape Forming Processes. Edited by J. J. Kingsley, C. H. Schilling, and J. H. Adair. American Ceramic Society, Westerville, OH, 1996.
66. H. Goel, "Plastic Shaping of Colloidal Ceramics with Saccharides and Dicarboxylic Acids"; M.S. Thesis. Iowa State University, Ames, IA, 1997.
67. R. M. Smith, "Ultrasonic Characterization of Green and Partially Sintered Alumina"; M.S. Thesis. Iowa State University, Ames, IA, 1997.
68. M. C. Bhardwaj, "Non-contact Ultrasonic Characterization of Ceramics and Composites"; Paper SXVIII-018-97 presented at the 99th Annual Meeting of the American Ceramic Society, Cincinnati, OH, May 6, 1997.
69. R. B. Thompson, W. A. Spitzig, and T. A. Gray, "Relative Effects of Porosity and Grain Size on Ultrasonic Wave Propagation in Iron Compacts"; pp. 1643-53 in Review of Progress in Quantitative Nondestructive Evaluation. Edited by D. O. Thompson and D. E. Chimenti. Plenum Press, New York, 1986.
70. V. K. Varadan, Y. Ma, and V. V. Varadan, "A Multiple Scattering Theory for Elastic Wave Propagation in Discrete Random Media," J. Acoust. Soc. Am., 77 [2] 375-85 (1985).
71. F. E. Stanke and G. S. Kino, "A Unified Theory for Elastic Wave Propagation in Polycrystalline Materials," J. Acoust. Soc. Am., 75 [3] 665-81 (1984).
72. A. C. Evans, B. R. Tittman, L. Ahlberg, B. T. Khuri-Yakub, and G. S. Kino, "Ultrasonic Attenuation in Ceramics," J. Appl. Phys., 49 [5] 2669-79 (1978).
73. I. A. Aksay and C. H. Schilling, "Colloidal Filtration Route to Uniform Microstructures"; pp. 439-47 in Ultrastructure Processing of Ceramics, Glasses, and Composites. Edited by L. L. Hench and D. R. Ulrich. Wiley, New York, 1984.
74. F. F. Lange, "Sinterability of Powder Agglomerates," J. Am. Ceram. Soc., 67 [2] 83-89 (1984).
75. F. M. Tiller and C. S. Yeh, "Relative Liquid Removal in Filtration and Expression," Filtr. Sep., [March/April] 129-35 (1990).
76. Annual Book of ASTM Standards, Standard Test Methods for Apparent Porosity, Water Absorption, Apparent Specific Gravity, and Bulk Density of Burned Refractory Brick and Shapes by Boiling Water (15.01, ASTM C20-87, 1987).
77. H. Awaji, T. Watanabe, and Y. Hagano, "Compressive Testing of Ceramics," Ceram. Int., 20, 159-67 (1994).
78. M. M. Frocht, Photoelasticity, Vol. 2. Wiley, New York, 1957.
79. D. Elata and J. Dvorkin, "Pressure Sensitivity of Cemented Granular Materials," Mech. Mater., 23, 147-54 (1996).
80. R. M. McMeeking, "Constitutive Laws for Sintering and Pressing of Powders"; pp. 51-61 in Mechanics of Granular Materials and Powder Systems, MD, Vol. 37. Edited by M. M. Mehrabadi. American Society of Mechanical Engineers, New York, 1992.
81. S. N. Domenico, "Elastic Properties of Unconsolidated Porous Sand Reservoirs," Geophysics, 42, 1339-68 (1977).
82. M. N. Toksöz, C. H. Cheng, and P. F. Busang, "Velocities of Seismic Waves in Porous Rocks," Geophysics, 41, 621-45 (1976).
83. E. Schreiber, O. L. Anderson, and N. Soga, Elastic Constants and Their Measurement. McGraw-Hill, New York, 1973.