On the dynamics of ball end milling: Modeling of cutting forces and stability analysis

International Journal of Machine Tools and Manufacture

Volumn 38, Issue 3, 1998, Pages 215-237

  Abrari, F ^a   Elbestawi, M A ^a   Spence, A D ^a  

^a MCMASTER UNIVERSITY   (Canada)

Author keywords

[No Author keywords available]

Indexed keywords

DIES; DYNAMOMETERS; FUNCTIONS; ITERATIVE METHODS; MATHEMATICAL MODELS; POLYNOMIALS; TORQUE;

CUTTING EDGE; REGENERATIVE CHIP LOAD;

BALL MILLING;

EID: 0032020739     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/S0890-6955(97)00039-4     Document Type: Article

References (23)

1. Koenigsberger, F. and Tlusty, J., Machine Tool Structures Vol. I, Stability Against Chatter, Pergamon Press, New York (1967).
2. Tobias, S. A., Machine Tool Vibration, Blackie and Sons, London (1965).
3. Tlusty, J. and Ismail, F., The basic non-linearity in machining chatter. Annals of the CIRP, 1981, 30(1), 299.
4. Yang, M. and Park, H., The prediction of cutting force in ball end milling. Int. J. Machine Tool Manufacture, 1991, 31(1), 45-54.
5. Wu, D. W., A new approach of formulating the transfer function for dynamic cutting process. Trans. ASME J. Engng Ind., 1989, 111(37), 37-43.
6. Hosoi, T., Cutting action of ball end mill with a spiral edge. Annals of the CIRP, 1977, 25, 49-53.
7. Jain, S. and Yang, K. C. H., A systematic force analysis of the milling operation, in Proceedings of ASME Winter Annual Meeting, San Francisco, pp. 55-63 (1989).
8. Feng, H. Y. and Menq, C., The prediction of cutting forces in ball end milling process, part 1: Model formulation and model building procedure, Int. J. Machine Tool Design and Manufacture (in press).
9. Altintas, Y. and Yucesan, G. B., Mechanics of ball end milling process. ASME J. Manufacturing Sci. Engng, 1995, PED-64, 543-551.
10. Armarego, E. J. A. and Deshpande, N. P., Computerized end-milling force prediction with cutting models allowing eccentricity and cutter deflections. Annals of the CIRP, 1991, 40(1), 25-29.
11. Altintas, Y. and Lee, P., Combined mechanics and dynamics of ball end milling, ASME J. Manufacturing Sci. Engng MED-2(1)/MH-3(1) (1995).
12. Altintas, Y., Budak, E. and Armarego, E. J. A., Prediction of milling force coefficients from orthogonal cutting data, Trans. ASME J. Engng Ind. (in press).
13. Nakayama, K. and Arai, M., On the storage of data on metal cutting forces. Annals of the CIRP, 1976, 25(1), 13-19.
14. Merritt, H. E., Theory of self excited machine tool chatter. Trans ASME J. Engng Ind., 1965, 87, 447-454.
15. Sridhar, R., Hohn, R. E. and Long, G. W., A stability algorithm for the general milling process. Trans. ASME J. Engng Ind., 1968, 90, 330-334.
16. Minis, I. and Yanushevsky, R., A new theoretical approach for the prediction of machine tool chatter in milling. Trans. ASME J. Engng Ind., 1993, 115, 1-8.
17. Zadeh, L. A., Frequency analysis of variable networks. Proceedings of the IRE, 1950, 38, 291-299.
18. Budak, E. and Altintas, Y., Analytical prediction of stability lobes in milling. Annals of the CIRP, 1995, 44(1), 357-362.
19. Smith, S. and Tlusty, J., Efficient simulation programs for chatter in milling. Annals of the CIRP, 1993, 42(1), 463-466.
20. Elbestawi, M. A., Ismail, F., Du, R. X. and Ulagaddi, B. C., Modelling machining dynamics including damping in tool-workpiece interface. J. Engng Ind., 1994, 116, 435-439.
21. Abrari, F., A regenerative dynamic force model for ball end milling, M.Eng. Thesis, McMaster University (1993).
22. El Mounayri, H., Spence, A. D. and Elbestawi, M. A., Enhanced CAD/CAM for simulation and optimization of 3-5 axis milling of dies and molds, in CSME Forum, Hamilton, Ont., Canada, pp. 394-401 (1996).
23. Tlusty, J., Analysis of the state of research in cutting dynamics. Annals of the CIRP, 1978, 27(2), 583-589.