Effects of thermal gradient and residual stresses on thermal barrier coating fracture

Mechanics of Materials

Volumn 27, Issue 2, 1998, Pages 91-110

  Qian, G ^a   Nakamura, T ^a   Berndt, C C ^a  

^a Stony Brook University   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

CRACK INITIATION; CRACK PROPAGATION; FAILURE ANALYSIS; FRACTURE TOUGHNESS; HEAT TRANSFER; PLASTICITY; RESIDUAL STRESSES; SPRAYED COATINGS; STRESS ANALYSIS; THERMAL CONDUCTIVITY OF SOLIDS; THERMAL EFFECTS; THERMAL GRADIENTS;

THERMAL BARRIER COATINGS;

THERMAL INSULATING MATERIALS;

EID: 0031998151     PISSN: 01676636     EISSN: None     Source Type: Journal    
DOI: 10.1016/S0167-6636(97)00042-2     Document Type: Article

References (33)

1. Bartlett, A.H., Maschio, R.D., 1995. Failure mechanisms of a zirconia-8 wt% yttria thermal barrier coating. J. Am. Ceram. Soc. 78, 1018.
2. Bengtsson, P., Johannesson, T., 1995. Characterization of microstructural defects in plasmasprayed thermal barrier coatings. J. Therm. Spray Tech. 4, 245.
3. Bever, M.B. (Ed.), 1986. Encyclopedia of Materials Science and Engineering 7. Pergamon and MIT Press, p. 5543.
4. Brandes, E.A., et al. (Ed.), 1992. Smithells Metal Reference Book, 7th ed. Butterworth Heinemann Ltd.
5. Brandon, J.R., Taylor, R., 1989. Thermal properties of ceria and yttria partially stabilized zirconia thermal barrier coatings. Surf. Coat. Tech. 39/40, 143.
6. Brindley, W.J., 1995. Properties of plasma sprayed bond coat. NASA Conference Pub. SS12. Cleveland, OH, p. 235.
7. Cao, H.C., Evans, A.G., 1989. An experimental study of the fracture resistance of bimaterial interfaces. Mech. Mater. 7, 295.
8. Cook, L.S., Wolfenden, A., Brindley, W.J., 1994. Temperature dependence of dynamic Young's modulus and internal friction in LPPS NiCrAlY. J. Mater. Sci. 29, 5104.
9. Delale, F., Erdogan, F., 1988. On the mechanical modeling of the interfacial region in bonded half-planes. J. Appl. Mech. 55, 317.
10. Elsing, R., Knotek, O., Balting, U., 1990. The influence of physical properties and spraying parameters on the creation of residual thermal stresses during the spraying process. Surf. Coat. Tech. 43/44, 416.
11. Eckert, E.R.G., Drake, R.M., Jr., 1972. Analysis of Heat and Mass Transfer. McGraw-Hill, New York.
12. Harding, J.H., Mulheran, P.A., Cirolini, S., Marchese, M., Jacucci, G., 1995. Modeling the deposition process of thermal barrier coating. J. Therm. Spray Tech. 4, 34.
13. Herman, H., Shankar, N.R., 1987. Survivability of thermal barrier coatings. Mater. Sci. Eng. 88, 69.
14. 3 plasma-sprayed thermal barrier coatings. Sur. Coat. Tech. 34, 33.
15. Hsueh, C.H., Evans, A.G., 1985. Residual stresses in metal/ceramic bonded strips. J. Am. Ceram. Soc. 68, 241.
16. Hutchinson, J.W., Lu, T.J., 1995. Laminate delamination due to thermal gradients. J. Eng. Mater. Tech. 117, 386.
17. Illavsky, J., Berndt, C.C., Herman, H., Beardsley, M.B., 1993. Thermal expansion of metallic and cermet coatings. In: Proc. 1993 Nat. Therm. Spray Confer., Anaheim, CA, p. 601.
18. Koguchi, H., Hino, T., Kikuchi, Y., Yada, T., 1994. Residual stress analysis of joints of ceramics and metals. Exper. Mech. 34, 116.
19. Kokini, K., Choules, B.D., Takeuchi, Y.R., 1997. Thermal fracture mechanisms in ceramic thermal barrier coatings. J. Therm. Spray Tech. 6, 43.
20. Lee, E.Y., Biederman, R.R., Sisson, R.D., 1989. Diffusional interactions and reactions between a partially stabilized zirconia thermal barrier coating and the NiCrAlY bond coat. Mat. Sci. Eng. A 120, 467.
21. Lee, W.Y., Stinton, D.P., Berndt, C.C., Erdogan, F., Lee, Y.D., Mutasim, Z., 1996. Concept of functionally graded materials for advanced thermal barrier coating applications. J. Am. Ceram. Soc. 79, 3003.
22. Leigh, S.H., 1996. Stereological investigation on structure/property relationships of plasma spray deposit. Ph.D. thesis, State University of New York at Stony Brook, USA.
23. Liebert, C.H., Miller, R.A., 1984. Ceramic thermal barrier coatings. Ind. Eng. Chem. Prod. Res. Dev. 23, 344.
24. McPherson, R., 1989. A review of microstructure and properties of plasma sprayed ceramic coatings. Surf. Coat. Tech. 39/40, 173.
25. Miller, R.A., 1997. Thermal barrier coatings for aircraft engines: History and directions. J. Therm. Spray Tech. 6, 35.
26. Nahta, R., Moran, B., 1993. Domain integrals for axisymmetric interface crack problems. Int. J. Solids Struct. 30, 2027.
27. Oliveira, S.A.G., Bower, A.F., 1996. Analysis of fracture and delamination in thin coatings subjected to contact loading. Wear 198 (1-2), 15.
28. Qian, G., Nakamura, T., Berndt, C.C., Leigh, S.H., 1997. Tensile fracture test and high temperature fracture analysis of thermal barrier coatings. Acta Mater. 45, 1767.
29. Shih, C.F., Moran, B., Nakamura, T., 1986. Energy release rate along a three-dimensional crack front in a thermally stressed body. Int. J. Frac. 30, 79.
30. Siemers, P.A., Melan, R.L., 1983. Mechanical and physical properties of plasma-sprayed stabilized zirconia. Ceram. Eng. Sci. Proc. 4, 828.
31. Takeuchi, S., Ito, M., Takeda, K., 1990. Modeling of residual stress in plasma-sprayed coatings: Effect of substrate temperature. Surf. Coat. Tech. 43/44, 426.
32. Touloukian, Y.S., 1970. In: Y.S. Touloukian et al. (Ed.), Thermophysical Properties of Matter-Thermal Conductivity, 1-2. IFI/Plenum, New York-Washington.
33. Weissenbek, E., Pettermann, H.E., Suresh, S., 1997. Elasto-plastic deformation of compositionally graded metal-ceramic composites. In press.