The effect of prior cutting conditions on the shear mechanics of orthogonal machining

Journal of Manufacturing Science and Engineering, Transactions of the ASME

Volumn 120, Issue 1, 1998, Pages 13-20

  Stevenson, R ^a   Stephenson, D A ^a  

^a GENERAL MOTORS CORPORATION   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

ALUMINUM; COMPUTER CONTROL; FORCE MEASUREMENT; FRACTURE MECHANICS; METAL CUTTING; NUMERICAL CONTROL SYSTEMS; SHEAR STRESS; STRAIN HARDENING; ZINC;

ORTHOGONAL MACHINING;

MACHINING;

EID: 0031996748     PISSN: 10871357     EISSN: 15288935     Source Type: Journal    
DOI: 10.1115/1.2830089     Document Type: Article

References (24)

1. Carroll, J. T., and Strenkowski, J., 1988, “Finite Element Models of Orthogonal Cutting with Application to Single Point Diamond Turning,” Int. J. Mech. Set, Vol. 30, pp. 899-920.
2. Childs, T. H. C, and Maekawa, K., 1990, “Computer-Aided Simulation and Experimental Studies of Chip Flow and Tool Wear in the Turning of Low Alloy Steels by Cemented Carbide Tools, “Wear, Vol. 139, pp. 235-250.
3. Cook, N. H., Finnie, I., and Shaw, M. C, 1954, “Discontinuous Chip Formation,” Transactions of the ASME, Vol. 76, pp. 153-162.
4. Dewhurst, P., 1978, “On the Non-Uniqueness of the Machining Process,” Proc. R. Soc. Land. A, Vol. 360, pp. 587-610.
5. Eggleston, D. M., Herzog, R., and Thomsen, E.G., 1959, “Observations on the Angle Relationships in Metal Cutting,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 81, pp. 263-279.
6. Hill, R., 1954, “The Mechanics of Machining: A New Approach,” J. Mech. Phys. Solids, Vol. 3, pp. 47-53.
7. Hockett, J. E., 1967, “On Relating the Flow Stress of Aluminum to Strain, Strain Rate, and Temperature, “Transactions of the ASME, Vol. 239, pp. 969- 976.
8. Iwata, K., Osakada, K., and Terasaka, Y., 1984, “Process Modeling of Orthogonal Cutting by the Rigid-Plastic Finite Element Method,” ASME Journal of Engineering Materials and Technology, Vol. 106, pp. 132-136.
9. Kocks, U. F., 1976, “Laws for Work-Hardening and Low Temperature Creep,” ASME Journal of Engineering Materials and Technology, Vol. 98, pp. 76-85.
10. Lemaire, J. C, and Backofen, W. A., 1972, “Adiabatic Instability in the Orthogonal Cutting of Steel,” Met. Trans., Vol. 3, pp. 477-481.
11. Low, A. H., and Wilkinson, P. T., 1962, “An Investigation of Non-Steady- State Cutting, “Report 45, National Engineering Laboratory, Glasgow, Scotland.
12. Low, A. H., 1962, “Effects of Initial Conditions in Metal Cutting,” Report 65, National Engineering Laboratory, Glasgow, Scotland.
13. Merchant, E., 1944, “Basic Mechanics of the Metal-Cutting Process,” ASME Journal of Applied Mechanics, Vol. 11, pp. A168-A175.
14. Ota, T., Shindo, A. And Fukuola, H., 1958, “An Investigation of the Theories of Orthogonal Cutting,” Trans. J. Soc. Mech. Engrs., Vol. 24, pp. 484-493 (in Japanese).
15. Oxley, P. L. B., 1982, “Machinability: A Mechanics of Machining Approach,” On the Art of Cutting Metals—75 years Later, ASME PED Vol. 7, ASME, New York, pp. 37-83.
16. Oxley, P. L. B., 1989, The Mechanics of Machining, Ellis Horwood, Chichester.
17. Roth, R. N., 1975, “The Range of Permissible Shear Angles in Orthogonal Machining Allowing for Variable Hydrostatic Stress on the Shear Plane and Variable Friction Angle Along the Rake Face,” Int. J. Mack Tool Des. Res., Vol. 15, pp. 161-177.
18. Shaw, M. C, 1942, “The Chemico-Physical Role of the Cutting Fluid,” Metal Progress, Vol. 42, pp. 85-88.
19. Shi, T., and Ramalingam, S., 1991, “Slip Line Solution for Orthogonal Cutting with a Chip Breaker and Flank Wear,” Int. J. Mech. Sci., Vol. 33, pp. 689-704.
20. Stevenson, R., and Stephenson, D. A., 1995, “The Mechanical Behavior of Zinc During Machining,” ASME Journal of Engineering Materials and Technology, Vol. 117, pp 172-178.
21. Ullman, N. R., 1978, Elementary Statistics—An Applied Approach, John Wiley and Sons Ltd.
22. Usui, E., Hirota, A., and Masuko, M., 1978, “Analytical Prediction of Three Dimensional Cutting Process, Part 1—Basic Cutting Model and Energy Approach,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 100, pp. 222- 228.
23. Usui, E., and Hirota, A., 1978, “Analytical Prediction of Three Dimensional Cutting Process, Part 2—Chip Formation and cutting Force with Conventional Single Point Tool,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 100, pp. 229-235.
24. Voce, E., 1948, “The Relationship Between Stress and Strain for Homogeneous Deformation,” J. Inst. Metals, Vol. 74, pp. 537-562.