The use of cutting force and acoustic emission signals for the monitoring of tool insert geometry during rough face milling

International Journal of Machine Tools and Manufacture

Volumn 37, Issue 4, 1997, Pages 481-494

  Wilcox, S J ^c   Reuben, R L ^a   Souquet, P ^b  

^a HERIOT WATT UNIVERSITY   (United Kingdom)

^b CETIM   (France)

^c NONE

Author keywords

[No Author keywords available]

Indexed keywords

ACOUSTIC EMISSIONS; GRINDING (MACHINING); MILLING (MACHINING); MONITORING; SENSORS; SIMULATION; WEAR OF MATERIALS;

ROUGH FACE MILLING; TOOL INSERTS; WEAR DETECTION;

CUTTING TOOLS;

EID: 0031125444     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/S0890-6955(96)00069-7     Document Type: Article

References (18)

1. Colgan, On-line tool breakage detection in turning; a multi-sensor method, Transactions of the ASME, Journal of Engineering for Industry 116, 117-123 (1994).
2. S. J. Wilcox, R. L. Reuben, A. Rapti and S. Psonis, Progressive tool wear monitoring and breakage detection of rough face milling operations using both expert system and neural network approaches. VDI - Gesellschaft Produktionstechnik, Neuentwicklungen in der Zerspantechnik, Schneidwerkstoffe Werkzeuge Technologien, Tagung, Düsseldorf, 22-24 September 1993, pp. 377-396.
3. A. Alto, M. Dassisti and L. M. Galantucci, An expert system for reliable tool replacement policies in metal cutting, Transactions of the ASME, Journal of Engineering for Industry 116, 405-407 (1994).
4. K. Iwata and T. Moriwaki, An application of acoustic emission measurement to in-process sensing of tool wear, Annals of the CIRP 25(1), 21-26 (1977).
5. E. N. Diei and D. A. Dornfeld, Acoustic emission sensing of tool wear in face milling, Transactions of the ASME, Journal of Engineering for Industry 109, 234-240 (1987).
6. E. N. Diei and D. A. Dornfeld, Acoustic emission from the face milling process; the effects of process variables, Transactions of the ASME, Journal of Engineering for Industry 109, 92-99 (1987).
7. T. Blum, I. Suzuki and I. Inasaki, Development of a condition monitoring system for cutting tools using an acoustic emission sensor, Bulletin of the Japanese Society of Precision Engineering 22(4), 301-308 (1988).
8. T. Blum and I. Inasaki, A study on acoustic emission from the orthogonal cutting process, Transactions of the ASME, Journal of Engineering for Industry 112, 203-211 (1990).
9. A.J.P. Sabberwal and F. Koenigsberger, Chip section and cutting force during the milling operation, Annals CIRP 10, 197-203 (1961).
10. J. Tlusty and P. MacNeil, Dynamics of cutting forces in end milling, Annals of the CIRP 24, 21-25 (1975).
11. Shaw, M. C., Metal Cutting Principles. Oxford University Press, Oxford (1984).
12. J.-J. Juntz Wang, S. Y. Liang and W. J. Book, Convolution analysis of milling force pulsation, Transactions ASME, Journal of Engineering for Industry 116, 17-25 (1994).
13. S. Rangwala and D. A. Dornfeld, A study of acoustic emission generated during orthogonal metal cutting, International Journal of Mechanical Science 33(6), 471-487 (1991).
14. T. A. Carolan, P. Wilkinson, D. P. Hand, J. S. Barton, J. D. C. Jones and R. L. Reuben, Assessment of tool wear in milling using acoustic emission detected by a fibre-optic interferometer, ASME Proceedings -Journal of Manufacturing Science and Engineering 118, 428-433 (1996).
15. S. J. Wilcox, W. K. D. Borthwick and R. L. Reuben, An investigation of the influence of machine/fixture stiffness in AE and workpiece vibration generated during face milling on bright mild steel. Fourth International Conference on Condition Monitoring and Diagnostic Engineering Management COMADEM'92, Senlis, France, July 1992.
16. P. L. B. Oxley and W. F. Hastings, Minimum work as a possible criterion for determining the frictional conditions at the tool/chip interface in machining, Philosophical Transactions of the Royal Society, London 282, 565-584 (1976).
17. J. Buchar, Z. Bilek and F. Dusek, Mechanical Behaviour of Metals at Extremely High Strain Rates. Trans Tech Publications, Switzerland (1986).
18. S. J. Wilcox and R. L. Reuben, The detection of short timescale tool degradation events during face milling operations using cutting force and acoustic emission, Proceedings of the Institute of Mechanical Engineers -Journal of Engineering Manufacture 208, 205-215 (1994).