In-process control of surface roughness due to tool wear using a new ultrasonic system

International Journal of Machine Tools and Manufacture

Volumn 36, Issue 3, 1996, Pages 411-422

  Coker, Scott A ^a   Shin, Yung C ^a  

^a PURDUE UNIVERSITY   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

ADAPTIVE CONTROL SYSTEMS; MACHINE TOOLS; MACHINE VIBRATIONS; MACHINING CENTERS; ROUGHNESS MEASUREMENT; STATISTICAL PROCESS CONTROL; SURFACE ROUGHNESS; ULTRASONIC APPLICATIONS; WEAR OF MATERIALS;

IN PROCESS CONTROL; MACHINED PARTS; TOOL WEAR; ULTRASONIC SENSING;

MACHINING;

EID: 0030109274     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/0890-6955(95)00057-7     Document Type: Article

References (27)

1. J. Tlusty and G. C. Andrews, A critical review of sensors for unmanned machining, Ann. CIRP 32(2), 563-572 (1983).
2. S. Vajpayee, Analytical study of surface roughness in turning, Wear 70, 165-175 (1981).
3. F. Ismail, M. A. Elbestawi, R. Du and K. Urbasik, Generation of milled surfaces including tool dynamics and wear, J. Engng Ind. Trans. ASME 115, 245-252 (1993).
4. R. M. Sundaram and B. K. Lambert, Surface roughness variability of AISI 4140 steel in fine turning using carbide tools, Int. J. Prod. Res. 17(3), 249-258 (1979).
5. S. K. Dontamsetti and G. W. Fischer, Factors affecting surface roughness in finish turning of gray iron, Adv. Mater. Mfg Processes 3(4), 689-725 (1988).
6. D. Spurgeon and R. A. C. Slater, In-process indication of surface roughness using a fibre-optics transducer, Proc. 15th Int. MTDR Conf., pp. 339-347 (1974).
7. I. Inasaki, Development of in-process sensor for surface roughness measurement, Proc. 23rd Int. MTDR Conf., pp. 109-113 (1982).
8. I. Inasaki, In-process measurement of surface roughness during cylindrical grinding process, Precision Engng 7(2), 73-76 (1985).
9. D. A. Dornfield and R. Y. Fei, In-process surface finish characterization, Mfg Simulation Processes, ASME. PED 20, 191-204 (1986).
10. H. Takeyama, H. Sekiguchi, R. Murata and H. Matsuzaki, In-process detection of surface roughness in machining, Ann. CIRP 25(1), 467-471 (1976).
11. D. G. Jansson, J. M. Rourke and A. C. Bell, High-speed surface roughness measurement, J. Engng Ind. Trans. ASME 106, 34-39 (1984).
12. K. J. Stout, Optical assessment of surface roughness: the effectiveness of a low-cost, commercially-available instrument, Precision Engng 6(1), 35-39 (1984).
13. K. Mitsui and H. Sato, Development of an in-process sensor for surface roughness by laser beam, Proc. 16th Int. MTDR Conf., pp. 171-177 (1976).
14. M. Shiraishi, In-process measurement of surface roughness in turning by laser beams, J. Engng Ind. Trans. ASME 103, 203-209 (1981).
15. K. Mitsui, In-process sensors for surface roughness and their applications, Precision Engng 8, 212-220 (1986).
16. F. Luk, V. Huynh and W. North, Measurement of surface roughness by a vision system, Computers in Engineering, Proc. Int. Comp. Engng Conf., ASME vol. 2, pp. 61-65 (1987).
17. S. M. Sundar and S. Raman, Analysis for vision assisted optical characterization of machined surfaces, Mfg Sci. Engng., ASME PED, 64, 43-58, New Orleans (1993).
18. D. L. Devoe and G. Zhang, Optical area-based surface quality assessment for in-process measurement, Mfg Sci. Engng, ASME, PED 64, 413-420 (1993).
19. G. Sathyanarayanan and V. Radhakrishnan, Roughness measurement with non-contacting inductive pickup, Mfg Metrology, ASME PED 29, 75-100 (1988).
20. J. L. Garbini, S. Koh, J. E. Jorgensen and M. Ramulu, Surface profile measurement during turning using fringe-field capacitive profilometry, Trans. ASME 114, 234-243 (1992).
21. Y. C. Shin and S. J. Oh, Surface roughness measurement by ultrasonic sensing for in-process monitoring, Mfg Sci. Engng, ASME PED, 64, 3-12 (1993).
22. Y. C. Shin, S. J. Oh and S. C. Coker, Surface roughness measurement by ultrasonic sensing for inprocess monitoring, J. Engng Ind. Trans. ASME 117, 439-447 (1995).
23. S. J. Oh, Y. C. Shin and E. S. Furgason, Surface roughness evaluation via ultrasonic scanning, IEEE Trans. Ultrasonics, Ferroelectrics and Frequency Control 41, 863-871 (1994).
24. S. A. Coker, S. J. Oh and Y. C. Shin, In-process monitoring of surface roughness utilizing ultrasound, Mfg Sci. Engng, ASME PED. 68-1, 145-154, Chicago IL (1994).
25. K. Iwata and T. Moriwaki, An application of acoustic emission measurement to in-process sensing of tool wear. Ann. CIRP 25(1), 21-26 (1977).
26. A. E. Diniz, J. J. Liu and D. A. Dornfeld, Correlating tool life, tool wear and surface roughness by monitoring acoustic emission in finish turning, Wear 152, 395-407 (1992).
27. S. M. Pandit and S. Kashou, A data dependent systems strategy of on-line tool wear sensing, J. Engng Ind. Trans. ASME 104, 217-223 (1982).